AAC Block Making Plant To Russia
Great news! In this September, our AAC (Autoclaved Aerated Concrete) Block Making Plant was successfully delivered to Russia. This marks our official entry into the Russian construction machinery market, offering efficient, high-quality building material production solutions. This AAC Block Making Plant to Russia has an annual capacity of 200,000 cubic meters (based on 300 working days). This medium-scale automatic AAC plant is our hot-sale type.
Basic Information
| Item | Details |
|---|---|
| Export Country | Russia |
| Final Products | AAC blocks (specifications include 600ร200ร100mm, 600ร240ร150mm, etc.) |
| Ishlab chiqarish quvvati | 200,000 cubic meters/year (about 667 cubic meters/day) |
| Applications | Lightweight AAC blocks and panels for interior/exterior walls and floor slabs in residential, commercial, and industrial buildings |
| Price Range | $80,000 – $180,000 |
Equipment Used in AAC Block Making Plant To Russia
| No. | Machinery | Power | Size (LรWรH, mm) |
|---|---|---|---|
| 1 | Raw Material Silo (Cement, Sand, Lime) | 1.1kw/380v/50Hz | 4000ร1800ร2800 (per silo) |
| 2 | Raw Material Weighing & Batching Machine | 2.2kw/380v/50Hz | 3000ร1600ร2000 |
| 3 | Ball Mill (for grinding lime/sand) | 55kw/380v/50Hz | 5000ร2200ร3000 |
| 4 | Mixing & Stirring Machine | 11kw/380v/50Hz | 3500ร1800ร2200 |
| 5 | Aluminum Powder Dosing Machine | 0.55kw/380v/50Hz | 1000ร700ร900 |
| 6 | Mold Car & Conveyor Line | 3.0kw/380v/50Hz | 10000ร1200ร700 (total length) |
| 7 | Pre-curing Chamber | 20kw/380v/50Hz | 12000ร2500ร3500 |
| 8 | Demolding Machine | 7.5kw/380v/50Hz | 2500ร1600ร2500 |
| 9 | Automatic Multi-blade Cutting Machine | 11kw/380v/50Hz | 4000ร2000ร2800 |
| 10 | High-pressure Autoclave | 80kw/380v/50Hz | 15000ร2200ร2500 |
| 11 | Cooling Conveyor | 1.5kw/380v/50Hz | 6000ร1000ร700 |
| 12 | Semi-automatic Stacking Machine | 5.5kw/380v/50Hz | 4000ร2200ร3500 |
| 13 | Quality Inspection Conveyor | 0.37kw/380v/50Hz | 2500ร900ร700 |
Production Process
The process of AAC block making plant to Russia is customized according to our customerโs needs:
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- Raw Material Preparation: Cement, sand, and lime are stored in silos and automatically weighed according to preset formulas.
- Grinding & Mixing: Lime and sand are ground into fine powder, then mixed with cement, water, and aluminum powder (foaming agent) to form a uniform slurry.
- Casting & Pre-curing: Slurry is poured into mold cars and moved to a pre-curing chamber (40-60โ) for 3-4 hours to foam and initially solidify.
- Demolding & Cutting: Pre-cured blocks are removed from molds and cut into standard or custom sizes.
- High-pressure Curing: Blocks are cured in an autoclave with high-pressure steam (1.2-1.5MPa, 180-200โ) for 8-10 hours.
- Cooling & Stacking: Finished blocks cool on a conveyor and are stacked for storage or shipping.
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Equipment can be adjusted based on factory space, raw materials, output needs, and budget. The Russian customer chose a semi-automatic stacking machine to reduce initial investment while maintaining efficiency.
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Project Background
Our client is a growing construction material manufacturer in St. Petersburg. With increasing demand for lightweight, insulated AAC blocks in local residential construction, their existing 60,000 cubic meter/year production line couldn’t keep up. They contacted us seeking a 200,000 cubic meter/year automatic production line to expand capacity and improve quality stability.
Cooperation Process
- Initial Communication: Our sales team responded within 8 hours, clarifying the customer’s needs and learning about their factory layout (100mร40m), raw material supply, energy sources, and budget.
- Custom Solution: Our technical team designed a production line matching their factory space, with an electric heating system for the autoclave. The customer approved the solution.
- Factory Visit: The customer’s technical director inspected our facility, tested a demo line, and reviewed our after-sales service before signing the contract.
- Production Updates: During 35 days of manufacturing, we provided regular progress updates with photos and videos.
- Delivery: After a successful 72-hour test run, equipment was packaged and shipped to St. Petersburg Port.
Customer Feedback
“We’re very satisfied with this cooperation. The customized solution fit our factory perfectly, saving expansion costs. The equipment runs stably, producing 205,000 cubic meters annuallyโexceeding our target. Their engineers helped with installation and training. Now we can fully meet local demand and look forward to future cooperation.”
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โ Technical Director, Russian Construction Material Manufacturer
Other Export Cases
We have supplied AAC block plants worldwide, including:
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- Ukraine: 150,000 cubic meters/year
- Poland: 120,000 cubic meters/year
- India: 80,000 cubic meters/year
- Egypt: 250,000 cubic meters/year
- Brazil: 100,000 cubic meters/year
- Turkey: 180,000 cubic meters/year
Our Product Range
We offer AAC block plants for all scales:
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- 50,000 cubic meters/year (semi-automatic)
- 80,000 cubic meters/year (automatic)
- 120,000 cubic meters/year (fully automatic)
- 150,000 cubic meters/year (large-scale, blocks & panels)
- 200,000 cubic meters/year (heavy-duty)
- 250,000 cubic meters/year (ultra-large)
- 30,000-60,000 cubic meters/year (small-scale, for startups)
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Why Choose Us
- Direct Manufacturer Pricing: No middlemen, saving 10-15% on procurement.
- Custom Solutions: Tailored to your output, budget, and local conditions.
- Advanced Technology: 12 national patents improve efficiency by 20% and reduce energy use by 15%.
- Comprehensive Service: One-stop support from quotation to maintenance, including training for new operators.
- Efficient Logistics: Partnerships with specialized freight agents save 5-8% on transportation.
- Reliable Support: 12-month warranty on main equipment and 24-hour technical support. Engineers available within 72 hours for major markets.