AAC Block Manufacturing Plant Cost: Turn-Key Prices from 20-Year Chinese Manufacturer
Weโre a leading AAC Block Manufacturing Plant manufacturer with 13 years of engineering experience. For global customers planning to invest in turn-key AAC block plants, clear cost data mattersโand we get that.
To date, weโve delivered over 260 operational AAC plants to 80 countries. No middlemen, no hidden feesโthis is the real cost of building a high-efficiency AAC block manufacturing plant.
Mini/small AAC bloklarini ishlab chiqarish zavodi: 30000-100000 m3/year
Medium scale AAC Block Manufacturing Plant: 100000-200000 m3/year
Large AAC Block Manufacturing Plant: 200000-500000 m3/year
Various Capabilities to Meet Your Needs
According to production capacity, AAC bloklarini ishlab chiqarish zavodi can be divided into small, medium and large scale.
Mini/small AAC bloklarini ishlab chiqarish zavodi
Capacity: 30000-100000 m3/year
Avtoklav: 1-3 sets
Zavod: about 4000-10000m2
Types: semi-automatic/ fully automatic
Features: low initial investment, high flexibility.
Suitable for: Start-ups or enterprises with limited investment and small market demand.โ
O'rta miqyosda AAC bloklarini ishlab chiqarish zavodi
Capacity: 100000-200000 m3/year
Avtoklav: 4-8 sets
Zavod: about 10000-20000m2
Type: fully automatic
Features: stable production capacity, controllable costs, flexibility, large-scale production, etc.
Suitable for: Enterprises with a certain market share and stable demand.
AAC Block Manufacturing Process
Raw material process โ Batching and Mixing โ Pouring โ Static pre-curing โ Cutting โ Autoclaving Curing โ Finished product Processing
1. Raw Material Processing: Sand is crushed and ground to the desired fineness. Cement, lime, and gypsum are stored in silos, and aluminum powder is mixed with water to form an aluminum slurry.
2. Batching and Mixing: The various raw materials are weighed according to precise proportions and then thoroughly mixed in a mixer to form a uniform slurry.
3. Pouring: The mixed slurry is poured into steel molds. The size and shape of the molds can be designed to meet the desired block specifications.
4. Static Pre-curing: The molds containing the slurry are transported to a pre-curing area where the slurry gradually hardens under suitable temperature and humidity conditions to achieve initial strength. This process typically takes several hours.
5. Cutting: After the slurry is pre-cured, it is cut into the desired size and shape using high-precision cutting equipment, steel wire or blades.
6. Autoclave Curing: Blocks are placed in an autoclave and cured for several hours at temperatures of 175-200ยฐC and pressures of 10-15 bar, significantly enhancing the blocks’ strength and durability.
7. Finished Product Processing: After autoclave curing, the blocks are removed from the autoclave and transported to a storage area. After inspection and packaging, they are ready for shipment.
Turn-Key AAC Block Plant Price List
As a professional AAC plant supplier, our turn-key packages include full equipment manufacturing, overseas erection, commissioning, operator training, and 1-year spare parts โ no extra charges for core services. Below is the cost breakdown for parts of our AAC block plants with annual outputs from 30,000 mยณ to 600,000 mยณ. We can customize according to your annual production needs.
| Annual Output | Avtomatlashtirish darajasi | Core Equipment (Manufactured In-House) | FOB China Price | Pay-Back Period |
| 30,000 mยณ | Yarim avtomatik | 2 ร ร2 ร 31 m Autoclaves (Our Patented Design) + Crusher + Mixer | US $280,000 | 8 months |
| 100,000 mยณ | Yarim avtomatik | 4 ร ร2 ร 31 m Autoclaves + Double-Shaft Mixer + Cutting Machine | US $850,000 | 10 months |
| 100,000 mยณ | Fully automatic | 4 Autoclaves + Robot Packaging System + PLC Control Panel | US $1,300,000 | 12 months |
| 200,000 mยณ | Fully automatic | 8 Autoclaves + Double Cutting Line + Steam Recovery System | US $1,900,000 | 10 months |
| 300,000 mยณ | Fully automatic | 10 Autoclaves + High-Efficiency Mixer + Energy-Saving Boiler | US $2,400,000 | 9 months |
| 600,000 mยณ | Fully automatic | 16 Autoclaves + 22h Double-Shift Configuration + Intelligent Monitoring System | US $3,800,000 | 10 months |
Calculated at 80% capacity (industry average utilization) and US $18 net profit per mยณ โ based on our global customerโs actual sales data
Hidden Costs to Include in Your AAC Plant Budget
As an experienced AAC block manufacturing plant manufacturer, weโve seen many customers overlook critical extra costs. To help you avoid budget gaps, hereโs the typical additional investment required:
| Cost Item | Approx. (USD) | Purpose (Compliant with Global Standards) |
| Low-NOx Boiler Upgrade (โค30 mg/Nmยณ) | 120,000 | Meets EU EN 15502, US EPA, and Indian CPCB emission rules โ mandatory for most countries |
| High-Voltage Cable Trenches + Transformer Room | 80,000 | Powers our AAC production line equipment (380V/415V, 3-phase) โ designed by our electrical engineers |
| Closed-Loop Water Pool + Piping | 60,000 | Reduces water consumption by 60% (our plant design feature) โ aligns with environmental regulations |
| Fire-Fighting System & Approval | 40,000 | Complies with local fire codes (we provide fire safety drawings for approval) |
| Environmental & Building Permits | 30,000 | Covers legal paperwork (our team assists with document preparation for local authorities) |
| On-Site Erection Insurance | 20,000 | Protects our engineers and your site during installation (we arrange coverage via global insurers) |
| First-Year Spare Parts Buffer | 20,000 | Includes cutting wires, mould liners, and sensors (all manufactured in our factory โ fast replacement) |
| 1-Month Raw Material Stock | 300,000 | Cement, lime, fly-ash, and aluminum powder (we share trusted local supplier contacts to lower costs) |
Real Customer Case: 600,000 mยณ AAC Plant in Bangladesh (2024)
As a results-driven AAC plant manufacturer, we let our projects speak for themselves. Hereโs a detailed breakdown of a plant we commissioned in 2024:โ
Our Scope: Full turn-key AAC block production line (equipment, installation, training, 1-year support)โ
Total Customer Investment: US $5,050,000 (turn-key price + hidden costs)โ
Production Efficiency: 80% capacity (480,000 mยณ/year) โ achieved 3 months post-commissioningโ
Cost Structure (Per mยณ):โ
- Raw Materials: US $32.5โ
- Energy (Steam/Electricity): US $8.2โ
- Labor (Trained by Our Team): US $3.1โ
- Depreciation: US $2.4โ
- Total Production Cost: US $46.2โ
Selling Price: US $55/mยณ (local market rate โ we helped the customer set pricing via market research)โ
Annual Net Profit: US $5,280,000โ
Pay-Back Period: 11.4 months
Why Choose Us as Your AAC Block Manufacturing Plant Partner?
- In-House Manufacturing: We make 100% of core equipment (no outsourcing) โ our plants are 18% heavier (more durable) than competitors, but 7% cheaper.โ
- Global Experience: 260+ plants in 80 countries โ we understand local regulations (e.g., EU CE, US EPA) and raw material characteristics (e.g., fly-ash in India, sand in Africa).โ
- End-to-End Support: From factory design to post-commissioning training โ we donโt just sell equipment; we build profitable AAC businesses.
Get Your Custom AAC Plant Quote Today
Share your requirements: target capacity (e.g., 100,000 mยณ/year) and land size.
Weโll deliver: A detailed P&ID (piping diagram), utility list (electricity/steam/water), and turn-key quote within 24 hours.
FAQ
Manufacturing (In Our 120,000 mยฒ Factory): 45โ90 days (depends on capacity)โ
Shipping: 20โ40 days (varies by destination port)โ
On-Site Installation & Commissioning:โ
- 30,000โ100,000 mยณ: 90 daysโ
- 200,000โ300,000 mยณ: 120 daysโ
- 600,000 mยณ: 150 daysโ
Timeline starts when we receive the down-payment โ we provide a detailed Gantt chart to track progress.
Absolutely. As a professional AAC plant manufacturer, we provide end-to-end training:โ
- 2 weeks of factory training in China (your team learns equipment operation)โ
- 45 days of on-site training (our engineers teach formula adjustment, quality control, and maintenance)โ
- English-language manuals (formulas for B04/B05/B06 grades, lab testing procedures, troubleshooting guides)โ
- Life-long remote support (via Teams/Zoom โ our engineers respond within 4 hours for urgent issues)
Yes. Our equipment holds CE, ISO 14001 (environmental management), ISO 9001 (quality management), GOST (for CIS countries), and SONCAP (for Nigeria) certifications. We also offer low-NOx burners (<30 mg/Nmยณ) and dust-collection systems to meet strict global regulations.
We partner with Sinosure (Chinaโs export credit agency) and Standard Chartered Bank to offer 3โ5 year equipment leases. Customers only need 15% initial cash โ perfect for reducing upfront investment pressure.
Our core equipment (autoclaves, mixers, cutting machines) has a lifespan of 15โ20 years โ thanks to high-quality steel (Q345R for autoclaves) and precision manufacturing. We also offer a 5-year warranty on major components.