280,000 m3/Year AAC Block Making Equipment

A 280,000 m³/year AAC Block Making Equipment is a large-scale, fully automated autoclaved aerated concrete block production line designed to supply national markets and high-demand regions. With a capacity of 280,000 cubic meters of AAC products annually, this system is widely used by:

National building materials companies
Large real estate developers
Construction groups
Government infrastructure suppliers
Precast and lightweight concrete product manufacturers
Investors targeting large urban areas with strong AAC consumption

This production scale belongs to the Large AAC Plant Category. Its output supports large construction demand, such as high-rise buildings, housing projects, precast factories, and energy-efficient building systems.

Barcha AAC zavodlarini ko'rish

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Price Range for 280,000 m3/Year AAC Block Making Equipment

The 280,000 m3/Year AAC Block Making Equipment price ranges from USD 2,300,000 – 3,200,000, depending on automation level, autoclave quantity, cutting system type, land size & local labor cost.

Additional Costs to Consider

Civil works (factory + foundations)
Local electrical installation
Boiler system
Raw material storage setup
Freight & import duties
On-site installation & training

We provide turnkey solutions, including layout design, foundation drawings, operation training, after-sales support, and remote guidance.

Advantages of 280,000 m3/Year AAC Block Making Equipment

Below are the main benefits that medium-to-large investors care about most.

(1) High Output for Large Markets

A capacity of 280,000 m³/year can supply:

~5,600 full truckloads per year
~2,000 medium-scale projects
~35–45 high-rise buildings

It ensures stable supply even in peak seasons.

(2) Fully Automated & Labor-Saving

Automation rate reaches 85%–95%:

Automated slurry mixing
Automated mold handling
Automated cutting
Automated grouping & autoclaving
Automated stacking palletizing

Reduces labor to about 18–25 workers per shift.

(3) Low Cost per m³ (High Profit Margin)

Large plants enjoy:

Lower energy cost
Lower depreciation cost per block
Lower maintenance cost per unit
Higher material utilization (less waste)

Cost per cubic meter: USD 18–22/m³
Selling price in most markets: USD 35–60/m³

Profit margin is extremely attractive.

(4) Premium Block Quality

Thanks to advanced cutting, curing, and material batching:

Compressive strength: 3.5–5.5 MPa
Density: 450–600 kg/m³
Dimensional tolerance: ±1mm
Perfect surface smoothness for fast plastering

Such quality supports high-rise structures and government-certified projects.

(5) Strong Environmental & Energy Performance

AAC is widely considered a green, eco-friendly building material because:

Uses fly ash / silica sand
Low energy consumption
Reduces carbon footprint
Enhances building insulation by 30–40%

Large plants are ideal for national carbon reduction programs.

280,000 m3/Year AAC Block Making Equipment Process

Raw material process → Batching and Mixing → Pouring → Static pre-curing → Cutting → Autoclaving Curing → Finished product Processing

1. Raw Material Processing: Sand is crushed and ground to the desired fineness. Cement, lime, and gypsum are stored in silos, and aluminum powder is mixed with water to form an aluminum slurry.

2. Batching and Mixing: The various raw materials are weighed according to precise proportions and then thoroughly mixed in a mixer to form a uniform slurry.

3. Pouring: The mixed slurry is poured into steel molds. The size and shape of the molds can be designed to meet the desired block specifications.

4. Static Pre-curing: The molds containing the slurry are transported to a pre-curing area where the slurry gradually hardens under suitable temperature and humidity conditions to achieve initial strength. This process typically takes several hours.

5. Cutting: After the slurry is pre-cured, it is cut into the desired size and shape using high-precision cutting equipment like steel wire or blades.

6. Autoclave Curing: Blocks are placed in an autoclave and cured for several hours at temperatures of 175-200°C and pressures of 10-15 bar, significantly enhancing the blocks’ strength and durability.

7. Finished Product Processing: After autoclave curing, the blocks are removed from the autoclave and transported to a storage area. After inspection and packaging, they are ready for shipment.

Raw Materials of AAC block

Cement (Portland Cement): Acts as a primary binder, providing strength and durability to the blocks. Typically, 43 or 53-grade OPC is used.
Fly Ash or Sand: Serves as the main siliceous material. Fly ash, a byproduct of coal-fired power plants, is an eco-friendly alternative to sand, providing the necessary silica content.
Lime: A key calcareous material that reacts with other components to form the binding matrix and contributes to the chemical reactions during production.
Gypsum: Added in small quantities to regulate the setting time and improve the workability of the mix.
Aluminum Powder or Paste: Functions as a foaming agent. It reacts with lime and water to produce hydrogen gas, creating the characteristic porous, lightweight structure.
Suv: Essential for the hydration of cement and lime, and to facilitate the chemical reactions necessary for the setting and hardening of the blocks.

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These materials are carefully proportioned and mixed to form a slurry, which is then cast, pre-cured, cut, and finally autoclaved to produce the finished AAC blocks.

Main Equipment in 280,000 m3/Year AAC Block Making Equipment

1. Jaw Crusher

Function: Crushes large lumps of raw materials such as limestone and gypsum into 50-150 mm pieces, facilitating subsequent fine grinding. It is a key piece of equipment for raw material pretreatment.

Structure: A fixed jaw plate and a movable jaw plate form a deep-chamber crushing chamber lined with impact-resistant, replaceable high-manganese steel tooth plates.

Capacity Range: Common models range from 100 to 500 t/h. The motor and main unit are integrated on a steel frame base, occupying only 4-6 m² of floor space.

280,000 m3/Year AAC Block Making Equipment

2. Ball Mill

Function: Grinds crushed lime, sand, or fly ash into a fine powder with a mesh size of 80-400 (0.2-0.045 mm) to enhance reactivity.

Structure: Horizontal cylinder+wear-resistant liner+steel ball media. It driven by a motor, reducer, and large gear.

Key Parameters: Cylinder diameter 1.2-2.4 m, ball load 5-30 t, power 55-800 kW.

3. Batching System

Function: Accurately weighs cement, lime, fly ash, aluminum powder, and water according to the recipe, with an error of ≤ ±0.5%. Equipped with multiple silos, metering, and conveying equipment.

Module components: Electronic scale, screw feeder, pneumatic butterfly valve, PLC touch screen; one-touch recipe call, batching completed within 30 seconds.

4. Mixing & Casting Machine

Function: Rapidly mixes weighed dry materials with water and aluminum powder into a fluid slurry, which is then poured into a mold for foaming.

Features: Twin-shaft forced mixing completes one batch in 60-90 seconds; hydraulically tilts 90° for drip-free pouring.

Key Parameters: Effective volume 2-4 m³, motor power 37-55 kW, removable mixing blades, wear life ≥ 30,000 cycles.

5. Tilting Cutter

Function: Cuts pre-cured billets into desired specifications with an accuracy of ±1 mm. Offcuts are recycled online.

Structure: Three sets of longitudinal, transverse, and horizontal steel wire frames; servo motors synchronize lifting and lowering, automatically compensating for wire wear.

Capacity: Cutting cycle ≤ 5 minutes/die; can cut 75-300 mm thickness, 600 mm standard length, or 1200 mm slabs.

6. Autoclave

Function: High-temperature, high-pressure steam curing allows the green body to complete the hydrothermal synthesis reaction within 8 hours, increasing its strength by 5-8 times.

Specifications: Φ2.68×32 m or Φ2.85×38 m; design pressure 1.6 MPa, operating temperature 200°C; equipped with safety interlock and automatic blowdown.

Configuration: Each medium-sized line is equipped with 4-8 units, which can be connected in series or parallel. Energy-saving models include a waste heat recovery interface.

7. PLC Control Room

Function: Serves as the control center for the entire production line, offering features such as recipe management, parameter adjustment, process monitoring, energy consumption analysis, fault alarms, and remote app viewing.

Hardware: Reserved OPC UA interface for integration with the factory’s MES/ERP system.

8. Waste Gas Heat Recovery System

Principle: Autoclave exhaust gas at 160°C is preheated to 90°C via a heat exchanger, saving 8–12% of natural gas annually.

Configuration: Plate heat exchanger+circulation pump+automatic temperature control valve.

Technical Parameters of 280,000 m3/Year AAC Block Making Equipment

Item	Parameter
Annual Capacity	280,000 m³
Finished Block Density	450–650 kg/m³
Compressive Strength	3.5–5.5 MPa
Autoclave Pressure	1.2–1.6 MPa
Cutting Accuracy	±1 mm
Daily Output (24h)	~900–1,000 m³
Workers per Shift	18–25
Avtomatlashtirish darajasi	85–95%
Power Requirement	800–1,200 kW
Land Needed	25,000–35,000 m²

What Is An AAC Block？

Autoclaved aerated concrete (AAC) blocks are a lightweight, porous, high-strength new building material.

The unique internal pore structure provides lightweight, high strength, thermal insulation, fire resistance, and sound insulation.

It is an ideal choice for achieving energy-saving and structural safety in buildings.

Application of AAC Block

Civil Buildings: Used in internal and external walls, floor slabs, roof slabs, etc. of residential buildings to reduce building weight and improve seismic performance.

Commercial Buildings: Suitable for non-load-bearing walls of shopping malls, hotels, office buildings, etc., with good thermal insulation and sound insulation effects to enhance building comfort.

Industrial Buildings: Served as wall and partition materials for factories and warehouses, meeting the special requirements of industrial production for building materials.

Special Buildings: Widely applied in hospitals, schools, gymnasiums and other places due to their excellent fire resistance and environmental protection properties.

280,000 m3/Year AAC Block Making Equipment Export to Egypt

Location: Egypt

Client Type: Building material group + real estate developer

Plant Capacity: 280,000 m³ annually

Automation: Fully automatic

Total Investment: USD 2.85 million

Land Size: 30,000 m²

“Your team delivered a fully automatic AAC plant that exceeded our expectations. Our production efficiency increased by 40%, and AAC blocks are now among the best-selling materials in our region.”

Bepul taklif oling

Why Choose Us as Your AAC Block Plant Supplier?

Investors choose us because we deliver quality, reliability, and complete technical support.

1. 20+ Years of AAC Engineering Experience

We have installed AAC plants in:

Southeast Asia
Middle East
Africa
Eastern Europe
Latin America

Our technical team has handled 30,000 m³ to 600,000 m³ AAC lines worldwide.

2. Complete Turnkey Service

We provide:

Project consulting
Layout design
Raw material testing
Equipment manufacturing
Global shipping
Installation & commissioning
Formula optimization
Long-term technical support

3. Advanced Cutting Technology

Smooth cutting, low waste, and precise dimensions give your blocks strong market competitiveness.

4. Strong Autoclave Manufacturing Capability

Our autoclaves feature:

seamless welding
high-pressure tests
optimized steam circulation

Ensuring long lifetime (15–20 years).

5. Lower Operating Costs

Efficient machinery allows you to reduce:

energy consumption
labor cost
material waste
maintenance cost

6. Fast ROI & High Profitability

Typical payback period: 18–30 months
Profit margin per m³: USD 12–22 (varies by region)

Services We Offer

Loyihani rejalashtirish va loyihalash
Provide overall planning and detailed design schemes for AAC block plants based on client needs and actual conditions, including process design, equipment layout, and civil engineering design.
Uskunalarni etkazib berish va o'rnatish
AAC ishlab chiqarish liniyasi uskunalarining to'liq to'plamini etkazib bering va normal ishlashini ta'minlash, loyihalashtirilgan quvvat va mahsulot sifati standartlariga javob berish uchun o'rnatish va ishga tushirishni amalga oshiring.
Texnik ta'lim
Operatorlar, texniklar va menejerlar uchun ishlab chiqarish jarayonlari, uskunalardan foydalanish, texnik xizmat ko'rsatish va sifatni boshqarish bo'yicha professional treninglarni taklif qiling.
Sotishdan keyingi xizmat
Uzluksiz barqaror ishlab chiqarishni ta'minlash uchun kundalik parvarishlash bo'yicha ko'rsatmalar, nosozliklarni bartaraf etish va ehtiyot qismlar bilan ta'minlash bo'yicha ishonchli sotuvdan keyingi tizimni yarating.
Texnik qo'llab-quvvatlash va yangilash
Doimiy texnik yordam ko'rsating va samaradorlik va sifatni yaxshilash uchun mijozlar ehtiyojlari va sanoat tendentsiyalariga asoslangan uskunalarni yangilash/texnik o'zgartirish echimlarini taklif qiling.
EPC Bosh pudratchi
Muammosiz tajriba uchun loyihalash, asbob-uskunalarni xarid qilish, fuqarolik qurilishi, o'rnatish va o'qitishdan tortib, sinov ishlab chiqarishgacha bir martalik EPC xizmatlari.

Other Hot-sale Block Manufacturing Plant

Annual Production	Price (USD)	Core Configuration
100,000 m³	1.5–1.9 M	Air-turning cutting, 3×31 m autoclaves
150,000 m³	2.1–2.6 M	Robotic palletizing, 4×31 m autoclaves
200,000 m³	2.8–3.5 M	Six-sided cutting, 4×37 m autoclaves
300,000 m³	4.0–4.8 M	Dual cutting lines, 6×37 m autoclaves
400,000 m³	5.5–6.5 M	Fully automatic air-turning, 8×37 m and above autoclaves