50000 m3 AAC block plant is a complete production line for aerated concrete blocks. The capacity is 50000 cubic meters per year, with semi-automatic types and fully automatic types.
As a professional manufacturer specializing in the development and manufacture of AAC block plant, our machines are exported to over 80 countries and regions. We can provide comprehensive solutions from equipment development to factory commissioning.
Due to the thermal insulation, soundproofing, and environmentally friendly properties, aerated concrete blocks (AAC blocks) are widely used in residential buildings, commercial complexes, and municipal projects.
- Capacity: 50,000m3/year
- Type: semi-automatic and fully automatic
- Factory Area: 16,000ใก-20,000ใก, depending on the actual situation.
- Construction Period: 3-5 months
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How Much Does A 50000 m3 AAC Block Plant Cost?
The total price of 50000 m3 AAC block plant ranges from $800,000 to $1,2 00,000 (excluding land costs). It includes:
Core equipment (crusher, mixer, cutter, autoclave): $500,000 to $700,000
Installation, commissioning, and technical training: $100,000 to $150,000.
Auxiliary systems (dust removal, wastewater recovery): $80,000 to $120,000.
Spare parts and initial raw material reserves: $50,000 to $80,000.
We offer flexible payment plans and localized cost optimization to ensure high cost-effectiveness.
2 Types of 50000 m3 AAC Block Plant
According to the degree of automation, we offer semi-automatic 50000 m3 AAC block plant and fully automatic 50000 m3 AAC block plant.
Semi-Automatic 50000 mยณ AAC Block Plant
Types: semi-automatic
Worker: 6-8 workers
Capacity/Day: 140-150m2
Zavod: About 4000-10000m2
Features: Initial investment is 15%-20% lower than a fully automatic line.
Suitable for: Investors with limited budgets and low local labor costs.
Advantages of 50000 mยณ AAC Block Plant
Low Investment, Fast Return: Low investment, fast returns: Initial investment is 30%-40% lower than larger factories, land costs are low, and location options are flexible. With a payback period of 1.5-2 years, this approach is well-suited to the risk tolerance of most investors.
Quick Startup and Early Profitability: Production can be completed in 3-5 months, accelerating return on investment.
Energy Savings: Autoclave energy consumption is reduced by 8%, and ball mill electricity bills are saved by over $300 per month. Cutting waste is 100% recycled, with raw material loss โค5%, saving tens of thousands of dollars in raw material costs annually.
Environmental Compliance: Dust emissions are โค10mg/mยณ, wastewater discharge is zero, and daytime noise levels are โค60dB, meeting EPA and other international environmental standards.
50000 mยณ AAC Block Plant Process
Raw material process โ Batching and Mixing โ Pouring โ Static pre-curing โ Cutting โ Autoclaving Curing โ Finished product Processing
1. Raw Material Processing: Sand is crushed and ground to the desired fineness. Cement, lime, and gypsum are stored in silos, and aluminum powder is mixed with water to form an aluminum slurry.
2. Batching and Mixing: The various raw materials are weighed according to precise proportions and then thoroughly mixed in a mixer to form a uniform slurry.
3. Pouring: The mixed slurry is poured into steel molds. The size and shape of the molds can be designed to meet the desired block specifications.
4. Static Pre-curing: The molds containing the slurry are transported to a pre-curing area where the slurry gradually hardens under suitable temperature and humidity conditions to achieve initial strength. This process typically takes several hours.
5. Cutting: After the slurry is pre-cured, it is cut into the desired size and shape using high-precision cutting equipment like steel wire or blades.
6. Autoclave Curing: Blocks are placed in an autoclave and cured for several hours at temperatures of 175-200ยฐC and pressures of 10-15 bar, significantly enhancing the blocks’ strength and durability.
7. Finished Product Processing: After autoclave curing, the blocks are removed from the autoclave and transported to a storage area. After inspection and packaging, they are ready for shipment.
Raw Materials of AAC block
- Cement (Portland Cement): Acts as a primary binder, providing strength and durability to the blocks. Typically, 43 or 53-grade OPC is used.
- Fly Ash or Sand: Serves as the main siliceous material. Fly ash, a byproduct of coal-fired power plants, is an eco-friendly alternative to sand, providing the necessary silica content.
- Lime: A key calcareous material that reacts with other components to form the binding matrix and contributes to the chemical reactions during production.
- Gypsum: Added in small quantities to regulate the setting time and improve the workability of the mix.
- Aluminum Powder or Paste: Functions as a foaming agent. It reacts with lime and water to produce hydrogen gas, creating the characteristic porous, lightweight structure.
- Suv: Essential for the hydration of cement and lime, and to facilitate the chemical reactions necessary for the setting and hardening of the blocks.
These materials are carefully proportioned and mixed to form a slurry, which is then cast, pre-cured, cut, and finally autoclaved to produce the finished AAC blocks.
Main Equipment in AAC Block Making Machine
1. Jaw Crusher
Function: Crushes large lumps of raw materials such as limestone and gypsum into 50-150 mm pieces, facilitating subsequent fine grinding. It is a key piece of equipment for raw material pretreatment.
Structure: A fixed jaw plate and a movable jaw plate form a deep-chamber crushing chamber lined with impact-resistant, replaceable high-manganese steel tooth plates.
Capacity Range: Common models range from 100 to 500 t/h. The motor and main unit are integrated on a steel frame base, occupying only 4-6 mยฒ of floor space.
2. Ball Mill
Function: Grinds crushed lime, sand, or fly ash into a fine powder with a mesh size of 80-400 (0.2-0.045 mm) to enhance reactivity.
Structure: Horizontal cylinder+wear-resistant liner+steel ball media. It driven by a motor, reducer, and large gear.
Key Parameters: Cylinder diameter 1.2-2.4 m, ball load 5-30 t, power 55-800 kW.
3. Batching System
Function: Accurately weighs cement, lime, fly ash, aluminum powder, and water according to the recipe, with an error of โค ยฑ0.5%. Equipped with multiple silos, metering, and conveying equipment.
Module components: Electronic scale, screw feeder, pneumatic butterfly valve, PLC touch screen; one-touch recipe call, batching completed within 30 seconds.
4. Mixing & Casting Machine
Function: Rapidly mixes weighed dry materials with water and aluminum powder into a fluid slurry, which is then poured into a mold for foaming.
Features: Twin-shaft forced mixing completes one batch in 60-90 seconds; hydraulically tilts 90ยฐ for drip-free pouring.
Key Parameters: Effective volume 2-4 mยณ, motor power 37-55 kW, removable mixing blades, wear life โฅ 30,000 cycles.
5. Tilting Cutter
Function: Cuts pre-cured billets into desired specifications with an accuracy of ยฑ1 mm. Offcuts are recycled online.
Structure: Three sets of longitudinal, transverse, and horizontal steel wire frames; servo motors synchronize lifting and lowering, automatically compensating for wire wear.
Capacity: Cutting cycle โค 5 minutes/die; can cut 75-300 mm thickness, 600 mm standard length, or 1200 mm slabs.
6. Autoclave
Function: High-temperature, high-pressure steam curing allows the green body to complete the hydrothermal synthesis reaction within 8 hours, increasing its strength by 5-8 times.
Specifications: ฮฆ2.68ร32 m or ฮฆ2.85ร38 m; design pressure 1.6 MPa, operating temperature 200ยฐC; equipped with safety interlock and automatic blowdown.
Configuration: Each medium-sized line is equipped with 4-8 units, which can be connected in series or parallel. Energy-saving models include a waste heat recovery interface.
7. PLC Control Room
Function: Serves as the control center for the entire production line, offering features such as recipe management, parameter adjustment, process monitoring, energy consumption analysis, fault alarms, and remote app viewing.
Hardware: Reserved OPC UA interface for integration with the factory’s MES/ERP system.
8. Waste Gas Heat Recovery System
Principle: Autoclave exhaust gas at 160ยฐC is preheated to 90ยฐC via a heat exchanger, saving 8โ12% of natural gas annually.
Configuration: Plate heat exchanger+circulation pump+automatic temperature control valve.
Main Parameters of 50,000 mยณ AAC bloklari zavodi
| Category | Equipment | Quantity | Key Specifications |
| Raw Material Processing | Jag' maydalagich | 1 | Capacity: 5-8 T/h Output size: โค30mm |
| Ball Mill (for sand/lime) | 2 | 80-mesh pass rate โฅ95% Power: 90kW/130kW | |
| Vibrating Screen | 2 | Screening efficiency โฅ90% Power: 3kW/unit | |
| Batching & Mixing | PLC-Controlled Weighing Scales | 3 | Accuracy: ยฑ1% Capacity: 0-5 T/h |
| Double-Shaft Mixer | 1 | Capacity: 500L/batch Mixing time: 3-5 min/batch | |
| Aluminum Powder Slurry Tank | 1 | Capacity: 500L Heating function (for cold climates) | |
| Pouring & Curing | Automatic Pouring Trolley | 1 | Pouring speed: 0.5-1 Mยณ/min Rail-mounted |
| Pre-Curing Chamber | 1 | Temperature control: 50-70โ Capacity: 8-10 molds | |
| Cutting System | 4.2m CNC Cutting Machine | 1 | Cutting error โค1mm Power: 45kW |
| Waste Crusher | 1 | Capacity: 10-15 T/h Output size: โค20mm | |
| Autoclaving System | Autoclave (ฮฆ2ร21m) | 2 | Working pressure: 1.2MPa Curing cycle: 8-10h/batch |
| Steam Boiler | 1 | Evaporation capacity: 4 T/h Fuel: Natural gas/coal | |
| Auxiliary Equipment | Pulse Bag Filter | 1 | Dust emission โค10 mg/mยณ Airflow: 10,000 Mยณ/h |
| Wastewater Recycling Tank | 1 | Capacity: 50 Mยณ 100% recycling rate | |
| PLC Control System | 1 | Touchscreen operation Remote monitoring function |
What is an AAC block๏ผ
Autoclaved aerated concrete (AAC) blocks are a lightweight, porous, high-strength new building material.
The unique internal pore structure provides lightweight, high strength, thermal insulation, fire resistance, and sound insulation.
It is an ideal choice for achieving energy-saving and structural safety in buildings.
Application of AAC Block
Civil Buildings: Used in internal and external walls, floor slabs, roof slabs, etc. of residential buildings to reduce building weight and improve seismic performance.โ
Commercial Buildings: Suitable for non-load-bearing walls of shopping malls, hotels, office buildings, etc., with good thermal insulation and sound insulation effects to enhance building comfort.โ
Industrial Buildings: Served as wall and partition materials for factories and warehouses, meeting the special requirements of industrial production for building materials.โ
Special Buildings: Widely applied in hospitals, schools, gymnasiums and other places due to their excellent fire resistance and environmental protection properties.
Services We Offer
- Loyihani rejalashtirish va loyihalash
Provide overall planning and detailed design schemes for AAC block plants based on client needs and actual conditions, including process design, equipment layout, and civil engineering design. - Uskunalarni etkazib berish va o'rnatish
AAC ishlab chiqarish liniyasi uskunalarining to'liq to'plamini etkazib bering va normal ishlashini ta'minlash, loyihalashtirilgan quvvat va mahsulot sifati standartlariga javob berish uchun o'rnatish va ishga tushirishni amalga oshiring. - Texnik ta'lim
Operatorlar, texniklar va menejerlar uchun ishlab chiqarish jarayonlari, uskunalardan foydalanish, texnik xizmat ko'rsatish va sifatni boshqarish bo'yicha professional treninglarni taklif qiling. - Sotishdan keyingi xizmat
Uzluksiz barqaror ishlab chiqarishni ta'minlash uchun kundalik parvarishlash bo'yicha ko'rsatmalar, nosozliklarni bartaraf etish va ehtiyot qismlar bilan ta'minlash bo'yicha ishonchli sotuvdan keyingi tizimni yarating. - Texnik qo'llab-quvvatlash va yangilash
Doimiy texnik yordam ko'rsating va samaradorlik va sifatni yaxshilash uchun mijozlar ehtiyojlari va sanoat tendentsiyalariga asoslangan uskunalarni yangilash/texnik o'zgartirish echimlarini taklif qiling. - EPC Bosh pudratchi
Muammosiz tajriba uchun loyihalash, asbob-uskunalarni xarid qilish, fuqarolik qurilishi, o'rnatish va o'qitishdan tortib, sinov ishlab chiqarishgacha bir martalik EPC xizmatlari.
Other Hot-sale Block Manufacturing Plant
| Annual Production | Price (USD) | Core Configuration |
|---|---|---|
| 100,000 mยณ | 1.5โ1.9 M | Air-turning cutting, 3ร31 m autoclaves |
| 150,000 mยณ | 2.1โ2.6 M | Robotic palletizing, 4ร31 m autoclaves |
| 200,000 mยณ | 2.8โ3.5 M | Six-sided cutting, 4ร37 m autoclaves |
| 300,000 mยณ | 4.0โ4.8 M | Dual cutting lines, 6ร37 m autoclaves |
| 400,000 mยณ | 5.5โ6.5 M | Fully automatic air-turning, 8ร37 m and above autoclaves |
Also read: AAC bloklarini ishlab chiqarish zavodi, AAC blok zavodi narxi
FAQ
Accordion A 50,000 cubic meter AAC block plant primarily requires siliceous raw materials (sand, fly ash), calcium raw materials (quicklime, cement), a gas-generating agent (aluminum powder), and a small amount of additives. These raw materials are readily available in most regions of the world: sand can be purchased from local quarries, fly ash from nearby thermal power plants, and quicklime and cement from regional building materials suppliers, so there’s virtually no need to worry about raw material shortages.
Thanks to a fully automated PLC control system, this line only requires 4-5 workers per shift, primarily responsible for equipment monitoring in the control room, raw material supply inspections, and quality control of finished products. This is far fewer than a traditional semi-automated production line (which requires 8-10 people), significantly reducing labor costs.
Yes. The core cutting equipment (a 4.2-meter CNC cutting machine) offers flexible adjustments, capable of cutting standard block sizes such as 600ร200ร100mm and 600ร240ร180mm, as well as custom sizes tailored to customer needs (e.g., for special construction projects). No major equipment replacement is required; only minor adjustments to the cutting program and molds are required, making adjustments convenient and cost-effective.
The average daily energy consumption of this production line (including electricity and steam) is approximately 800-1000 kWh. Compared to the industry average, the autoclave uses a new insulation material, reducing heat loss by 8%, and the ball mill is equipped with an energy-saving motor. Overall energy consumption is 10%-12% lower than that of a conventional AAC production line of the same capacity, helping to reduce long-term operating costs.
This production line boasts environmentally compliant features, including dust emissions โค10 mg/mยณ, zero wastewater discharge, and daytime noise โค60 decibels, meeting the environmental standards of most Central Asian countries. Typically, if all application materials, including an environmental impact assessment report and equipment certification, are complete, environmental approval can be obtained within 2-3 monthsโa significantly more efficient process than production lines with poor environmental performance, which may take 4-6 months or even longer. We also provide guidance on preparing approval documents to expedite the approval process.