120,000 m3/year AAC Block Manufacturing Unit to Paraguay

Recently, we exported a 120,000 m3/year AAC Block Manufacturing Unit to Paraguay. we delivered a turnkey solution covering plant design, equipment manufacturing, installation, training, and ongoing technical support.

Plant Capacity & Output: 120,000 m³/year, 350–400 m³/day depending on block size

Core Equipment:

Raw material batching & mixing system
Automatic cutting machines (vertical + horizontal)
Moulds & tilting system
Autoclaves & boiler system
Packing line and dust-collection system
PLC + SCADA full electrical control system

Support Services:

Project layout planning and logistics
On-site installation and commissioning
30-day operator training
1-year warranty and lifetime technical support

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What Is an AAC Block Manufacturing Unit?

AAC (Autoclaved Aerated Concrete) blocks are lightweight building materials produced by mixing sand, cement, lime, gypsum, and aluminum powder, then pouring, cutting, and curing in an autoclave.

Key Production Steps:

Raw material processing and mixing
Pouring and pre-curing
Automatic cutting
Durcissement en autoclave
Emballage et stockage

Why AAC Is Suitable for Paraguay:

Up to 70% lighter than conventional concrete
Excellent thermal insulation for tropical climates
Fire resistance up to 4 hours
Earthquake resistance due to low mass and flexibility
Cost savings in labor and construction

Advantages of Our AAC Block Manufacturing Unit to Paraguay

1. Optimized for Local Raw Materials:

Recipe adjustments reduce aluminum use, improve density stability, and lower production cost

2. Fully Automatic Cutting System:

High accuracy (±1.5 mm) and smooth surface
Waste rate <2%

3. Energy-Efficient Autoclave System:

Low steam consumption
Uniform curing for consistent block quality

4. Stable Operation in Regional Conditions:

Designed for Paraguay’s high humidity and temperature variations

5. Strong After-Sales Service:

Bilingual engineers (English + Spanish)
Remote monitoring and fast spare parts delivery

Paraguay Project Layout & Installation Highlights

Stage	Duration	Highlights
Engineering Design	20 days	Optimized factory layout for local land conditions
Equipment Production	55 days	Quality inspection and test run before shipping
Shipping to Paraguay	30 days	Containerized shipment
Installation & Commissioning	40 days	On-site training and debugging
Production Launch	2025	Reached 95% of designed capacity within 3 weeks

Client Feedback:
“The plant runs smoothly, output is stable, and the blocks meet Paraguay’s construction standards. Technical support is professional and responsive.”

How This Plant Benefits Paraguay’s Market

Reduces Construction Costs: Lighter blocks cut transport and steel usage; 15–25% cost savings vs. clay bricks
Improves Building Quality: Better insulation in both urban and tropical zones
Eco-Friendly: Reduces CO₂ emissions, energy consumption, and construction waste

Technical Specifications

Objet	Data
Plant Capacity	120,000 m³/year
Gamme de densité	400-700 kg/m³
Cutting Accuracy	±1.5 mm
Steam Pressure	1.2–1.4 MPa
Autoclave Quantity	3 sets (Φ2.68×30 m)
Land Requirement	12,000–15,000 m²
Operators Needed	18–22
Consommation électrique	400–500 kWh/shift

Pourquoi nous choisir ?

20+ Years of Expertise: Experience across Latin America, Africa, Asia, and the Middle East
Turnkey Solutions: Feasibility → Equipment → Installation → Recipe → Marketing guidance
Cost-Optimized Designs: Save on energy, labor, raw materials, and maintenance
Fast ROI: 2–3 years for medium-sized plants in Paraguay