AAC Block Production Line in Nigeria With 300,000m³/Year
As a leading AAC block manufacturing plant supplier, we recently completed the export, installation, and commissioning of a 300,000m³/year AAC Block Production Line in Nigeria. This large-capacity line was delivered to support Nigeria’s rapid demand for lightweight concrete materials driven by urbanization, rising construction costs, and the growing shift toward sustainable building solutions.
The client is a well-established building materials company in Lagos with existing concrete product lines. They planned to expand into AAC block manufacturing to supply projects in Lagos and surrounding states.
The client requested:
- Large production capacity: 300,000 m³ per year
- Stable system suitable for local raw materials (sand-based AAC)
- Fully automated plant for reduced manpower
- Support for multiple block sizes
- Lower energy consumption
- High durability and minimal maintenance
Our Solution
We delivered a fully automatic AAC block production line including:
- Ball mill + sand slurry preparation system
- Auto batching and mixing
- Moulds & casting machines
- Cutting line (vertical + horizontal)
- Autoclave curing system
- Boiler & steam system
- Packing and palletizing
All equipment designs were adapted to Nigeria’s climate, electricity conditions, and raw material availability.
Why Nigeria Is an Ideal Market for AAC Block Production?
Nigeria’s construction industry continues to expand due to:
- High urban growth rate in Lagos, Abuja, Ibadan, Port Harcourt
- Government focus on affordable housing projects
- Increasing need for energy-efficient building materials
- High cost of traditional clay bricks and cement blocks
- Local shortage of skilled labor, making lightweight, easy-to-install AAC blocks attractive
As a result, setting up an AAC Block Production Line in Nigeria is becoming a high-ROI investment opportunity.
Highlights of AAC Block Production Line in Nigeria
1. Designed for Nigeria’s Sand Quality
Nigerian sand has relatively high clay content.
We added a pre-washing and sand slurry adjustment system, ensuring consistent density and stable block quality.
2. Fully Automatic Cutting System
Our advanced cutting machine ensures:
- Smooth edges
- High dimensional accuracy
- Minimal waste
- Fast cycle time suitable for high-volume production
3. High-Efficiency Autoclaves
We supplied large 2.85m × 32m autoclaves designed for continuous curing with low energy loss.
4. Energy-Saving Steam System
Nigeria’s fuel and electricity costs are relatively high.
We optimized:
- Heat recovery system
- High-efficiency boiler
- Insulated steam pipes
This reduces operational energy consumption by 17–21%.
5. Flexible Production Sizes
The line supports:
- 600×200×100mm
- 600×200×150mm
- 600×200×200mm
- Customized sizes
Meeting the needs of Nigeria’s commercial and residential building market.
Technical Specifications of AAC Block Production Line in Nigeria
| Item | Specification |
|---|---|
| Annual Capacity | 300.000 m³/tahun |
| Plant Type | Fully Automatic AAC Block Production Line |
| Raw Material | Sand-based AAC |
| Autoclave Size | 2.85m × 32m |
| Cutting Method | Vertical + Horizontal Wire Cutting |
| Power Requirement | 380V / 50Hz (Adjusted for Nigeria) |
| Workforce Needed | 18–22 workers per shift |
| Land Requirement | 25,000–30,000 m² |
| Garansi | 1 year + lifetime service |
Installation & Training in Nigeria
Our engineering team traveled to Lagos for:
- Equipment installation
- Commissioning
- On-site operator training
- Maintenance and troubleshooting guidance
- Full documentation and online support
The plant achieved stable trial production in 43 days, delivering uniform density and high compressive strength AAC blocks that surpassed local customers’ expectations.
Benefits for the Nigerian Client
1. Lower Production Cost
Due to efficient raw material consumption and energy-saving systems, the client’s cost per cubic meter dropped significantly compared to traditional concrete blocks.
2. Strong Market Demand
Real estate developers quickly adopted the new AAC blocks because of:
- Lightweight properties
- Heat insulation
- Faster construction speed
- Lower project cost
3. Fast ROI
With full production, the estimated return on investment is 1.8–2.5 years.
4. High Daily Output
The line produces 900–1,000 m³ per day, meeting large contractor requirements.
Mengapa Memilih Kami?
✔ Over 20 years of Pabrik AAC manufacturing
✔ More than 500 global installations
✔ On-site engineering and after-sales service
✔ Strong technical support for raw materials and formula design
✔ Complete turnkey solution from design to training
Start Your AAC Block Manufacturing Plant?
Whether you are planning a kecil, medium, atau large-scale AAC factory, we can provide complete solutions based on your land, budget, and market demand.
Contact us now to get a free feasibility study & detailed quotation. Our engineers will design the most suitable AAC blocks production line for your needs.
Common Questions from Nigerian Customers
Most investors choose 150,000 – 300,000 m³/year, depending on market size.
Lagos and Abuja typically demand larger capacities.
Yes. We test and adjust the formula based on local sand chemical composition.
A fully automated line requires 18–22 workers.
Typically 35–60 days, depending on site readiness.
Yes, we provide 3D layout design, workflow simulation, and equipment placement drawings.
Yes. We offer:
- On-site installation
- Local and online support
- Pasokan suku cadang
- Lifetime technical service
