250,000 m3/Year AAC Plant

Investors choose this capacity because it provides the best balance of scalability, automation, and cost efficiency. Major benefits include:

1. High Automation for Stable Quality

The line integrates PLC control systems, automated batching, cutting, circulation, and autoclave loading.
Benefits:

• Stable block dimensions
• Less human error
• Lower labor cost per cubic meter

This automation level is critical for meeting government quality standards and international export requirements.

2. Large Output, Lower Unit Production Cost

Because fixed investment is spread over higher yearly output, per-m³ production cost drops by 10–15% compared with 100,000–150,000 m³/year plants.

3. High Profitability for National Markets

This capacity supports:

• Long-term government supply contracts
• Large developers needing stable material supply
• Export to nearby countries
• Economies of scale → higher annual ROI

Most investors achieve ROI within 18–36 months.

4. Flexible Product Range

Customers can produce:

• AAC blocks
• AAC wall panels
• U-blocks
• Tongue-and-groove wall panels
• Reinforced structural panels (optional line extension)

This flexibility opens multiple revenue streams.

5. Lower Labor Requirement vs. Output

Although large, this plant requires only:

• 30–40 workers in total
• 6–10 technicians per shift

Thanks to automation, labor efficiency is significantly improved.

6. Stable Performance and Easy Maintenance

Large-size autoclaves, advanced cutting machines, and well-designed fermentation systems result in:

• Lower maintenance cost
• Higher uptime
• Longer equipment service life (over 15–20 years)