A 30,000 m3/year AAC block plant is a compact Autoclaved Aerated Concrete production line designed to produce lightweight, high-performance AAC blocks for local construction markets. Although categorized as a small-scale AAC plant, it includes every key process required to manufacture premium AAC blocks, such as raw material batching, slurry mixing, casting, cutting, autoclaving, and packaging.
This plant model is ideal for:
- Investors starting their first AAC block business
- Local construction companies expanding into building materials
- Regions with developing AAC demand
- Markets transitioning from clay bricks or normal concrete blocks
- Countries with growing affordable housing programs
Capacity: 30,000 m³/year
Autoklaf: 3-4
Produk akhir: Blok/Panel AAC
Cocok untuk: pemasok bahan bangunan kecil
Standar: Cina, ASME, UE, dan lainnya
Tingkat Otomasi: Semi-otomatis, Sepenuhnya Otomatis
Bahan Bata: Abu Terbang / Pasir
Dimensi Batu Bata: disesuaikan
Sertifikat: ISO 9001
30,000 m3/Year AAC Block Plant Price
The total investment depends on:
- Type of raw materials (fly ash or sand)
- Cutting machine level (standard or high-precision)
- Autoclave size and quantity
- Automation grade
- Country destination
- Shipping and installation requirements
⭐ Typical Price Range: 100,000 – 350,000 USD
| Item | Cost Range (USD) |
|---|---|
| Full equipment set | 100,000 – 260,000 |
| Shipping costs | 10,000 – 40,000 |
| Installation & commissioning | 10,000 – 25,000 |
| Auxiliary machines (boiler, air compressor) | 20,000 – 50,000 |
This makes the 30,000 m³/year AAC plant the most budget-friendly AAC block manufacturing solution available.
Process of 20,000 m³/year AAC Block Plant
Below is the complete workflow used in small AAC plants.
Step 1 — Raw Material Storage & Batching
Cement, lime, gypsum, fly ash/sand are stored in silos or ground storage and fed into weighing systems.
Step 2 — Slurry Mixing
Materials are blended into slurry using a high-efficiency mixer. Aluminum powder is added precisely to ensure correct density and strength.
Step 3 — Casting
Slurry is poured into moulds. Rising and foaming occur naturally during pre-curing.
Step 4 — Pre-Curing (2–3 hours)
The “green cake” becomes semi-solid and ready for demoulding.
Step 5 — Demoulding & Tilting
The mould is tilted 90 degrees, and the green body is separated from the mould.
Step 6 — Cutting
The green cake is cut horizontally and vertically into precise block sizes. Block tolerance is usually ±1.5mm to ±3mm, depending on the cutting system.
Step 7 — Autoclaving (8–12 hours)
Blocks are loaded into autoclaves and cured using saturated steam at 1.2–1.4 MPa.
This process ensures high compressive strength (3.0–4.5 MPa).
Step 8 — Block Packing
Finished blocks are separated, stacked, and packed for delivery.
Key Advantages of a 30,000 m³/year AAC Block Plant
Even though this production line belongs to the “mini” AAC plant category, it delivers powerful advantages:
✔ 1. Low Investment & Fast ROI
The 30,000 m³/year AAC plant has the lowest entry cost among all AAC lines.
Typical benefits include:
- Lower equipment investment
- Reduced civil construction cost
- Lower electricity and labor requirements
- ROI typically within 8–18 months
- Minimum operational risks
This makes it a perfect option for first-time investors.
✔ 2. Lower Operating Cost
A 20,000 m³/year AAC plant typically requires:
- 5–10 workers
- smaller autoclaves (Φ2×20m or Φ2×22m)
- low energy consumption
- compact land area (5,000–9,000 m²)
- lower steam and electricity cost
This reduces monthly operational expense and gives higher profit margins.
✔ 3. Easy to Operate & Maintain
A 30,000 m³/year AAC plant is simple in structure:
- Fewer machines
- Straightforward production flow
- Lower skill requirements
- Easy training for workers
- Fewer maintenance tasks
This significantly reduces downtime and improves productivity.
✔ 4. Suitable for Local & Regional Supply Markets
In regions where AAC is still developing, this capacity perfectly matches early-stage market demand:
- Supplies local construction sites
- Supports contractors and building material stores
- Ensures stable sales without overproduction
Many successful AAC companies start with this capacity and later expand to 60,000–100,000 m³/year. It is suitable for markets where demand is growing but not large enough for high-capacity plants.
✔ 5. Upgradeable Production Capacity
The entire line can be upgraded in the future:
- Add additional autoclaves
- Upgrade the cutting system
- Add higher automation
- Expand raw material processing section
This allows investors to gradually enlarge production without rebuilding the plant.
Main Equipment in Mini AAC Block Plant
Ball Mill: Penting untuk menggiling abu terbang atau pasir hingga mencapai kehalusan yang dibutuhkan.
Pengaduk Bubur: Memastikan pencampuran yang homogen dari berbagai bahan baku.
Cetakan AAC: Tempat bubur dituangkan untuk mengambil bentuk balok.
Mesin Pemotong: Ini termasuk pemotongan level, pemotongan vertikal, dan mesin pemotong dua sisi, yang secara akurat membentuk balok.
Autoklaf: Jantung dari proses, di mana perlakuan uap suhu tinggi terjadi.
Kereta Feri: Memfasilitasi pergerakan bahan dan produk setengah jadi di dalam pabrik.
30,000 m³/year AAC Block Plant to Kenya
In 2024, we successfully delivered a 30,000 m³/year AAC plant to a client in Nairobi, Kenya.
“We are impressed with the equipment quality and the quick production start. The cutting accuracy is excellent, and your team provided full support. We plan to expand to 60,000 m³/year soon.”
Layanan yang Bisa Anda Dapatkan dari Kami
Customized AAC Block Plant Process and Layout Design:
Teknisi kami yang berpengalaman akan merancang proses produksi dan tata letak pabrik yang memaksimalkan efisiensi dan produktivitas sekaligus meminimalkan biaya.
Manufaktur dan Penyediaan Mesin Blok AAC:
Kami menyediakan mesin blok AAC berkualitas tinggi.
Konstruksi Teknik, Instalasi Peralatan, Pelatihan Personil:
Kami menawarkan solusi siap pakai yang mencakup konstruksi teknik, instalasi peralatan, dan pelatihan personil yang komprehensif. Tim kami akan memastikan bahwa pabrik Anda siap dan berjalan dengan lancar dalam waktu singkat.
Uji coba produksi seluruh pabrik AAC:
Sebelum menyerahkan pabrik kepada Anda, kami akan melakukan uji coba produksi peralatan lini produksi untuk memastikan semuanya berjalan normal.
Penjualan panas Pabrik Blok AAC Skala Kecil
50.000 m³ Pabrik Blok AAC Skala Kecil
Biaya: $300,000-$600,000
Waktu pengiriman: 3-4 bulan
Keuntungan: Pengembalian investasi yang cepat, hambatan masuk yang rendah, kemampuan untuk menyewa lahan untuk pembangunan pabrik, dan jumlah staf yang dapat dikelola.
Cocok untuk: Pengusaha perorangan dan usaha kecil dan menengah.
Why Choose Us as Your AAC Production Line Manufacturer?
Many suppliers claim they can provide Pabrik AAC, but few have real technical strength and full in-house production capabilities. Here’s why clients in more than 20+ countries choose us:
✔ 100% In-House Manufacturing
All key equipment — moulds, autoclaves, cutting systems — are produced in our factory, ensuring:
- better quality
- faster delivery
- lower maintenance cost
- long-term spare parts support
✔ 20+ Years Professional AAC Engineering Experience
We provide:
- feasibility analysis
- raw material testing
- block formula guidance
- plant design layout
- installation & commissioning
- worker training
Our engineers have successfully completed AAC installations in Asia, Africa, Middle East, and South America.
✔ Customized Plant Solutions for Every Budget
Whether the customer invests:
- $80,000 (basic line)
- $150,000 (standard line)
- $250,000+ (automatic line)
We can tailor a plant that matches their market demand and business goals.
✔ Advanced Cutting Technology
Our cutting machines provide:
- smooth block surfaces
- accurate dimensions
- minimal waste
- stable output
Cutting quality directly affects block value — this is where our equipment stands out.
✔ Strong Export Experience
We have supplied AAC plants to:
India, Bangladesh, Pakistan, Vietnam, Indonesia, UAE, Saudi Arabia, Kenya, Nigeria, Egypt, Kazakhstan, Russia, Mexico, Peru, South Africa, Tanzania…
We understand different countries’ voltage, boiler standards, safety regulations, and shipping requirements.
✔ Quick Response After-Sales Service
We provide:
- video support
- remote guidance
- on-site engineer service
- spare parts supply
Most issues are solved within 24–72 hours.
5 Produsen Teratas dari Pabrik Blok AAC Mini
1. Guangxi Hongfa Heavy Industry Machinery Co, Ltd.
- Produk Utama: Pabrik pembuatan blok AAC / panel dinding ALC (dengan hasil tahunan 50.000 - 500.000 m³), pabrik pencampuran beton, dan mesin pembentuk blok.
- Fitur: Menawarkan semi-otomatis yang dapat disesuaikan atau sepenuhnya otomatis Pabrik Blok AAC Skala Kecildilengkapi dengan sistem kontrol PLC dan kompatibel dengan catu daya 380V/220V. Produk ini telah memperoleh sertifikasi CE. Perusahaan ini menyediakan layanan instalasi, komisioning, dan pelatihan di luar negeri, dan memiliki siklus layanan purna jual yang singkat.
- Jenis Perusahaan yang Cocok: Perusahaan rintisan dengan anggaran terbatas, pabrik bahan bangunan kecil dan menengah yang berencana memperluas portofolio produk mereka, dan perusahaan yang berorientasi ekspor.
2. Henan Zhengyi Building Material Machinery Manufacturing Co, Ltd.
- Produk Utama: Pabrik pembuatan blok/panel AAC (produksi tahunan 50.000 - 300.000 m³), mesin pemotong, dan autoklaf.
- Fitur: Peralatan ini mengadopsi desain modular, dan pelanggan secara opsional dapat melengkapinya dengan motor Siemens atau Schneider PLC. Dilengkapi dengan sistem pemulihan panas limbah yang mengurangi konsumsi energi sebesar 18%, dan emisi debunya kurang dari 10mg / m³. Ini juga mendukung penyesuaian untuk daerah pegunungan atau seismik.
- Jenis Perusahaan yang Cocok: Perusahaan yang berfokus pada konservasi energi dan perlindungan lingkungan, serta produsen yang berencana memasuki pasar luar negeri seperti Asia Tengah dan Rusia.
3. Dongyue Machinery Group Co, Ltd.
- Produk Utama: Pabrik pembuatan blok/panel AAC (produksi tahunan 50.000 - 300.000 m³).
- Fitur: Lini produksi menyerap teknologi Jerman dan memiliki otomatisasi tingkat tinggi. Perusahaan ini memiliki hampir 500 kasus proyek di seluruh dunia dan menyediakan layanan satu atap termasuk perencanaan, pemasangan, komisioning, dan pelatihan. Produk-produknya telah memperoleh sertifikasi CE, ISO, dan SGS.
- Jenis Perusahaan yang Cocok: Perusahaan yang mengupayakan produksi yang stabil dan efisien serta bertujuan untuk mengurangi biaya operasional, terutama yang cocok untuk produksi yang direplikasi dalam skala besar.
4. Jiangsu Huilong International Co, Ltd.
- Produk Utama: Pabrik pembuatan blok AAC (produksi tahunan 30.000 - 300.000 m³), mesin pemotong, cetakan, dan autoklaf.
- Fitur: Tersedia berbagai spesifikasi cetakan, dengan output per jam mulai dari 1.280 hingga 12.000 blok. Perusahaan ini juga menyediakan desain pabrik dan solusi otomatisasi.
- Jenis Perusahaan yang Cocok: Perusahaan kecil dan menengah dengan ruang pabrik terbatas dan berharap dapat meluncurkan produksi dengan cepat, karena peralatan ini mendukung penyesuaian kapasitas yang fleksibel.
5. Henan Lanshan Machinery Manufacturing Co, Ltd.
- Produk Utama: Pabrik Blok AAC Skala Kecil.
- Fitur: Peralatan ini memiliki tapak yang kecil dan investasi yang rendah, sehingga cocok untuk tahap operasi awal. Alat ini juga mendukung konfigurasi yang disesuaikan.
- Jenis Perusahaan yang Cocok: Operator perorangan atau pabrik pengolahan kecil yang baru pertama kali memasuki bidang AAC dan menghadapi kendala dalam hal modal dan lokasi.
Get Your 30,000 m³/year AAC Plant
If you are looking to start an AAC block manufacturing business with low investment, fast ROI, and stable production, a 30,000 m³/year AAC plant is the ideal entry-level choice.
We provide:
- customized price quotation
- full project feasibility report
- plant layout design
- raw material analysis
- profit calculation
- installation guidance
👉 Contact us now to get your FREE customized proposal.
Start your AAC block business today and become the leading local supplier in your market.
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