450,000 m3/Year AAC Block Manufacturing Plant

A 450,000 m3/year AAC block manufacturing plant is a fully automated, high-volume AAC production line capable of producing 450,000 cubic meters of AAC blocks or panels every year.

It is considered a large AAC plant, typically chosen by:

National building materials suppliers
Major construction developers
Government-approved housing projects
Construction corporations with continuous supply needs
Investors targeting major cities or multi-state markets

This plant can run 24/7, equipped with heavy-duty autoclaves, automated cutting systems, optimized batching technology, and intelligent control systems to ensure consistent output and block quality.

Typical End Products:

Customized lightweight blocks
AAC Blocks (75–300 mm)
Partition Panels
Floor & Roof Panels
Reinforced AAC Panels

450,000 m3/Year AAC Block Manufacturing Plant

Lihat Semua Loji AAC

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Price Range for 450,000 m3/Year AAC Block Manufacturing Plant

A 450,000 m3/Year AAC Block Manufacturing Plant cost ranges from USD 2,000,000 – 3,000,000, it varies based on automation level, raw materials, autoclave configuration, and country.

This includes:

Full set of equipment
Installation & commissioning
Electrical systems
Steel structure components
Training & technical support

Additional Costs to Consider:

Cost Category	Estimated Range
Land (20,000–35,000 m²)	Country dependent
Civil work	USD 300,000–550,000
Raw materials	Local price
Boiler & pipelines	USD 150,000–350,000
Electricity setup	USD 50,000–130,000

We can provide a customized quotation with detailed cost breakdown for any country.

Key Features of the 450,000 m3/Year AAC Block Manufacturing Plant

A 450,000 m3/Year AAC Plant offers several strategic advantages for high-demand businesses:

1. Ultra-High Production Capacity

This capacity supports:

Large regional supply (multiple states)
Government housing contracts
High-rise construction projects
Precast and modular manufacturers

2. Fully Automated Production Line

Automation ensures:

Consistent density and strength
Lower labor cost
Stable 24-hour production
Precision in batching, cutting, and autoclaving

Automation also reduces human error and improves plant efficiency by over 18–25% compared to semi-automatic systems.

3. Lowest Production Cost Per m³

AAC production cost decreases significantly when production reaches high volumes.

With a 450,000 m³ plant, average production cost can drop to:

USD 22 – 30 per m³ (depending on local materials).

4. High Strength & Excellent Quality

Using advanced cutting machinery and optimized autoclaving ensures:

Uniform pore structure
Smooth surface
High precision (±1.5 mm tolerance)
Compressive strength of 4.5–7.0 MPa

This meets standards in USA, EU, and Middle East.

5. Energy-Saving Machine Design

Our latest autoclaves and boiler systems reduce energy consumption by 12–18%, lowering long-term operating costs.

6. Strong Market Demand

Lightweight AAC blocks are trending worldwide because they are:

Fireproof (up to 6 hours)
Thermal insulated
Soundproof
Lightweight
Eco-friendly

Large cities are shifting to AAC for green construction, making this capacity ideal for long-term growth.

450,000 m3/Year AAC Block Manufacturing Plant Process

Raw material process → Batching and Mixing → Pouring → Static pre-curing → Cutting → Autoclaving Curing → Finished product Processing

1. Raw Material Processing: Sand is crushed and ground to the desired fineness. Cement, lime, and gypsum are stored in silos, and aluminum powder is mixed with water to form an aluminum slurry.

2. Batching and Mixing: The various raw materials are weighed according to precise proportions and then thoroughly mixed in a mixer to form a uniform slurry.

3. Pouring: The mixed slurry is poured into steel molds. The size and shape of the molds can be designed to meet the desired block specifications.

4. Static Pre-curing: The molds containing the slurry are transported to a pre-curing area where the slurry gradually hardens under suitable temperature and humidity conditions to achieve initial strength. This process typically takes several hours.

5. Cutting: After the slurry is pre-cured, it is cut into the desired size and shape using high-precision cutting equipment like steel wire or blades.

6. Autoclave Curing: Blocks are placed in an autoclave and cured for several hours at temperatures of 175-200°C and pressures of 10-15 bar, significantly enhancing the blocks’ strength and durability.

7. Finished Product Processing: After autoclave curing, the blocks are removed from the autoclave and transported to a storage area. After inspection and packaging, they are ready for shipment.

Raw Materials of AAC block

Cement (Portland Cement): Acts as a primary binder, providing strength and durability to the blocks. Typically, 43 or 53-grade OPC is used.
Fly Ash or Sand: Serves as the main siliceous material. Fly ash, a byproduct of coal-fired power plants, is an eco-friendly alternative to sand, providing the necessary silica content.
Lime: A key calcareous material that reacts with other components to form the binding matrix and contributes to the chemical reactions during production.
Gypsum: Added in small quantities to regulate the setting time and improve the workability of the mix.
Aluminum Powder or Paste: Functions as a foaming agent. It reacts with lime and water to produce hydrogen gas, creating the characteristic porous, lightweight structure.
Water: Essential for the hydration of cement and lime, and to facilitate the chemical reactions necessary for the setting and hardening of the blocks.

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These materials are carefully proportioned and mixed to form a slurry, which is then cast, pre-cured, cut, and finally autoclaved to produce the finished AAC blocks.

Main Equipment in 450,000 m3/Year AAC Block Manufacturing Plant

1. Jaw Crusher

Function: Crushes large lumps of raw materials such as limestone and gypsum into 50-150 mm pieces, facilitating subsequent fine grinding. It is a key piece of equipment for raw material pretreatment.

Structure: A fixed jaw plate and a movable jaw plate form a deep-chamber crushing chamber lined with impact-resistant, replaceable high-manganese steel tooth plates.

Capacity Range: Common models range from 100 to 500 t/h. The motor and main unit are integrated on a steel frame base, occupying only 4-6 m² of floor space.

280,000 m3/Year AAC Block Making Equipment

2. Ball Mill

Function: Grinds crushed lime, sand, or fly ash into a fine powder with a mesh size of 80-400 (0.2-0.045 mm) to enhance reactivity.

Structure: Horizontal cylinder+wear-resistant liner+steel ball media. It driven by a motor, reducer, and large gear.

Key Parameters: Cylinder diameter 1.2-2.4 m, ball load 5-30 t, power 55-800 kW.

3. Batching System

Function: Accurately weighs cement, lime, fly ash, aluminum powder, and water according to the recipe, with an error of ≤ ±0.5%. Equipped with multiple silos, metering, and conveying equipment.

Module components: Electronic scale, screw feeder, pneumatic butterfly valve, PLC touch screen; one-touch recipe call, batching completed within 30 seconds.

4. Mixing & Casting Machine

Function: Rapidly mixes weighed dry materials with water and aluminum powder into a fluid slurry, which is then poured into a mold for foaming.

Features: Twin-shaft forced mixing completes one batch in 60-90 seconds; hydraulically tilts 90° for drip-free pouring.

Key Parameters: Effective volume 2-4 m³, motor power 37-55 kW, removable mixing blades, wear life ≥ 30,000 cycles.

5. Tilting Cutter

Function: Cuts pre-cured billets into desired specifications with an accuracy of ±1 mm. Offcuts are recycled online.

Structure: Three sets of longitudinal, transverse, and horizontal steel wire frames; servo motors synchronize lifting and lowering, automatically compensating for wire wear.

Capacity: Cutting cycle ≤ 5 minutes/die; can cut 75-300 mm thickness, 600 mm standard length, or 1200 mm slabs.

6. Autoclave

Function: High-temperature, high-pressure steam curing allows the green body to complete the hydrothermal synthesis reaction within 8 hours, increasing its strength by 5-8 times.

Specifications: Φ2.68×32 m or Φ2.85×38 m; design pressure 1.6 MPa, operating temperature 200°C; equipped with safety interlock and automatic blowdown.

Configuration: Each medium-sized line is equipped with 4-8 units, which can be connected in series or parallel. Energy-saving models include a waste heat recovery interface.

7. PLC Control Room

Function: Serves as the control center for the entire production line, offering features such as recipe management, parameter adjustment, process monitoring, energy consumption analysis, fault alarms, and remote app viewing.

Hardware: Reserved OPC UA interface for integration with the factory’s MES/ERP system.

8. Waste Gas Heat Recovery System

Principle: Autoclave exhaust gas at 160°C is preheated to 90°C via a heat exchanger, saving 8–12% of natural gas annually.

Configuration: Plate heat exchanger+circulation pump+automatic temperature control valve.

Technical Parameters of 450,000 m3/Year AAC Block Manufacturing Plant

Parameter Category	Specification
Annual Capacity	450,000 m³
Daily Output (24 hrs)	1,400–1,600 m³
Automation Level	Fully automatic
Autoclave Quantity	8–12 units
Block Density	400–700 kg/m³
Compressive Strength	4.0–7.0 MPa
Land Requirement	20,000–35,000 m²
Power Requirement	900–1,300 kW
Workers Needed	25–40 people

What Is An AAC Block？

Autoclaved aerated concrete (AAC) blocks are a lightweight, porous, high-strength new building material.

The unique internal pore structure provides lightweight, high strength, thermal insulation, fire resistance, and sound insulation.

It is an ideal choice for achieving energy-saving and structural safety in buildings.

Application of AAC Block

Civil Buildings: Used in internal and external walls, floor slabs, roof slabs, etc. of residential buildings to reduce building weight and improve seismic performance.

Commercial Buildings: Suitable for non-load-bearing walls of shopping malls, hotels, office buildings, etc., with good thermal insulation and sound insulation effects to enhance building comfort.

Industrial Buildings: Served as wall and partition materials for factories and warehouses, meeting the special requirements of industrial production for building materials.

Special Buildings: Widely applied in hospitals, schools, gymnasiums and other places due to their excellent fire resistance and environmental protection properties.

450,000 m3/Year AAC Block Manufacturing Plant Exported to USA

Location: Texas, United States
Client Type: Construction materials corporation
Capacity: 450,000 m³/year
Automation Level: Fully automatic
Investment: USD 2.85 million
Land Size: 28,500 m²

“Your AAC plant runs with excellent stability. Output exceeds our expected capacity and the block quality is top-tier. Your technical team provided outstanding service.”

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Why Choose Us as Your AAC Block Plant Supplier?

Investors choose us because we deliver quality, reliability, and complete technical support.

1. 20+ Years of AAC Engineering Experience

We have installed AAC plants in:

Southeast Asia
Middle East
Africa
Eastern Europe
Latin America

Our technical team has handled 30,000 m³ to 600,000 m³ AAC lines worldwide.

2. Complete Turnkey Service

We provide:

Project consulting
Layout design
Raw material testing
Equipment manufacturing
Global shipping
Installation & commissioning
Formula optimization
Long-term technical support

3. Advanced Cutting Technology

Smooth cutting, low waste, and precise dimensions give your blocks strong market competitiveness.

4. Strong Autoclave Manufacturing Capability

Our autoclaves feature:

seamless welding
high-pressure tests
optimized steam circulation

Ensuring long lifetime (15–20 years).

5. Lower Operating Costs

Efficient machinery allows you to reduce:

energy consumption
labor cost
material waste
maintenance cost

6. Fast ROI & High Profitability

Typical payback period: 18–30 months
Profit margin per m³: USD 12–22 (varies by region)

Services We Offer

Perancangan & Reka Bentuk Projek
Provide overall planning and detailed design schemes for AAC block manufacturing plants based on client needs and actual conditions, including process design, equipment layout, and civil engineering design.
Bekalan & Pemasangan Peralatan
Membekalkan set lengkap peralatan barisan pengeluaran AAC, dan menjalankan pemasangan dan pentauliahan untuk memastikan operasi normal, memenuhi kapasiti reka bentuk dan standard kualiti produk.
Latihan Teknikal
Menawarkan latihan profesional untuk pengendali, juruteknik dan pengurus yang meliputi proses pengeluaran, pengendalian peralatan, penyelenggaraan dan pengurusan kualiti.
Perkhidmatan Selepas Jualan
Wujudkan sistem selepas jualan yang kukuh menyediakan panduan penyelenggaraan harian, penyelesaian masalah dan bekalan alat ganti untuk memastikan pengeluaran stabil yang berterusan.
Sokongan Teknikal & Naik Taraf
Menyediakan sokongan teknikal yang berterusan dan menawarkan penyelesaian peningkatan peralatan/transformasi teknikal berdasarkan keperluan pelanggan dan trend industri untuk meningkatkan kecekapan dan kualiti.
Kontrak Am EPC
Perkhidmatan EPC sehenti daripada reka bentuk, perolehan peralatan, pembinaan awam, pemasangan dan latihan kepada pengeluaran percubaan untuk pengalaman tanpa kerumitan.

Other Hot-sale Block Manufacturing Plant

Annual Production	Price (USD)	Core Configuration
100,000 m³	1.5–1.9 M	Air-turning cutting, 3×31 m autoclaves
150,000 m³	2.1–2.6 M	Robotic palletizing, 4×31 m autoclaves
200,000 m³	2.8–3.5 M	Six-sided cutting, 4×37 m autoclaves
300,000 m³	4.0–4.8 M	Dual cutting lines, 6×37 m autoclaves
400,000 m³	5.5–6.5 M	Fully automatic air-turning, 8×37 m and above autoclaves