A 60,000 m3/Year AAC Block Production Line is a small-to-medium-scale autoclaved aerated concrete block production line designed to manufacture approximately:
- 200 mยณ of AAC blocks per day (based on 300 working days/year)
- 8โ10 batches per day
- Standard block density: 550โ650 kg/mยณ
- Block sizes: 600ร200ร100mm (customizable)
This plant is typically chosen by investors who want to:
โ Enter the AAC industry with limited investment
โ Supply local and regional markets
โ Start with a stable capacity and scale later
โ Achieve fast installation and quick ROI
A 60,000 mยณ AAC plant is larger than a micro plant (20,000โ30,000 mยณ) but still significantly more affordable than medium and large AAC factories. It is the most popular capacity in developing markets, especially in Southeast Asia, Africa, the Middle East, and South America.
Capacity: 60,000 mยณ/year
Autoklaf: 3-4
End product: AAC Block/Panels
Sesuai untuk: pembekal bahan binaan kecil
Standard: Cina, ASME, EU dan lain-lain
Gred Automasi: Separa automatik, Automatik Sepenuhnya
Bahan Bata: Abu Terbang/Pasir
Dimensi Bata: disesuaikan
Sijil: ISO 9001
60,000 m3/Year AAC Block Production Line Price Range
Based on global project data and typical configurations, the total setup cost of a 60,000 mยณ plant falls within the Mini AAC Plant category:
๐ฐ Investment Range: USD 300,000 โ 800,000
This includes:
- Equipment cost
- Steel structure
- Installation support
- Autoclaves
- Molds & cutting machinery
- Packaging system
Process of 60,000 m3/Year AAC Block Production Line
Below is the complete workflow used in small AAC plants.
Step 1 โ Raw Material Storage & Batching
Cement, lime, gypsum, fly ash/sand are stored in silos or ground storage and fed into weighing systems.
Step 2 โ Slurry Mixing
Materials are blended into slurry using a high-efficiency mixer. Aluminum powder is added precisely to ensure correct density and strength.
Step 3 โ Casting
Slurry is poured into moulds. Rising and foaming occur naturally during pre-curing.
Step 4 โ Pre-Curing (2โ3 hours)
The โgreen cakeโ becomes semi-solid and ready for demoulding.
Step 5 โ Demoulding & Tilting
The mould is tilted 90 degrees, and the green body is separated from the mould.
Step 6 โ Cutting
The green cake is cut horizontally and vertically into precise block sizes. Block tolerance is usually ยฑ1.5mm to ยฑ3mm, depending on the cutting system.
Step 7 โ Autoclaving (8โ12 hours)
Blocks are loaded into autoclaves and cured using saturated steam at 1.2โ1.4 MPa.
This process ensures high compressive strength (3.0โ4.5 MPa).
Step 8 โ Block Packing
Finished blocks are separated, stacked, and packed for delivery.
Key Advantages of a 60,000 mยณ/Year AAC Block Production Line
Investing in a 60,000 mยณ/year plant offers several major benefits:
โ 1. Low Investment & Fast ROI
Compared with larger plants, the 60,000 mยณ line requires a lower initial investment while still generating high annual revenue.
Profit margins improve due to:
- Lower power consumption
- Lower labor requirements
- Lower equipment cost
- Lower factory construction investment
This balance of cost and capacity makes it ideal for new investors.
โ 2. Lower Operating Cost
A 20,000 mยณ/year AAC plant typically requires:
- 5โ10 workers
- smaller autoclaves (ฮฆ2ร20m or ฮฆ2ร22m)
- low energy consumption
- compact land area (5,000โ9,000 mยฒ)
- lower steam and electricity cost
This reduces monthly operational expense and gives higher profit margins.
โ 3. Stable Operation, Low Maintenance
The equipment is engineered for:
- Long service life
- Simple operation
- Durable steel structures
- PLC automation
Even regions with limited skilled labor can operate the production line smoothly.
โ 4. Suitable for Regional Market Demand
Most developing regions require 100โ200 mยณ of AAC blocks per day, especially for:
- Affordable housing projects
- Government building programs
- Local real estate development
- Lightweight partition wall markets
A 60,000 mยณ/Year AAC Block Production Line matches market demand perfectly.
โ 5. Flexible Factory Layout
The 60,000 mยณ plant requires:
- 6,000โ8,000 mยฒ land
- Standard workshop height: 9โ12 meters
- Easy expansion to 100,000+ mยณ later
It is ideal for areas with limited industrial land.
Main Equipment in Mini AAC Block Plant
Kilang Bola: Penting untuk mengisar abu terbang atau pasir kepada kehalusan yang diperlukan.โ
Pengadun Buburan: Memastikan pencampuran homogen pelbagai bahan mentah.โ
Acuan AAC: Di mana buburan dituangkan untuk mengambil bentuk bongkah.โ
Mesin Pemotong: Ini termasuk pemotongan aras, pemotongan menegak dan mesin pemotong dua sisi, yang membentuk bongkah dengan tepat.โ
Autoklaf: Inti proses, di mana rawatan wap suhu tinggi berlaku.โ
Kereta Feri: Memudahkan pergerakan bahan dan separa produk dalam kilang.
60,000 mยณ/year AAC Block Production Line to Vietnam
โYour engineering team is professional and very efficient. The production line started smoothly, and the block quality is excellent. Our local builders are extremely satisfied, and our monthly orders keep increasing. We are already planning to expand capacity next year.โ
Perkhidmatan Yang Anda Boleh Dapatkan daripada Kami
Customized AAC Block Plant Process and Layout Design:
Jurutera kami yang berpengalaman akan mereka bentuk proses pengeluaran dan susun atur loji yang memaksimumkan kecekapan dan produktiviti sambil meminimumkan kos.
Pembuatan dan Pembekal Mesin Blok AAC:
Kami menyediakan mesin blok AAC berkualiti tinggi.
Pembinaan Kejuruteraan, Pemasangan Peralatan, Latihan Kakitangan:
Kami menawarkan penyelesaian turnkey yang merangkumi pembinaan kejuruteraan, pemasangan peralatan dan latihan kakitangan yang komprehensif. Pasukan kami akan memastikan kilang anda beroperasi dan berjalan lancar dalam masa yang singkat.โ
Pengeluaran percubaan seluruh loji AAC:
Sebelum menyerahkan kilang kepada anda, kami akan menjalankan pengeluaran percubaan peralatan barisan pengeluaran untuk memastikan semuanya berjalan seperti biasa.
Hot-Sale Small Scale AAC Block Plant
50,000 mยณ Small Scale AAC Block Plant
Cost: $300,000-$600,000
Delivery time: 3-4 months
Advantages: Quick return on investment, low barrier to entry, the ability to rent land for factory construction, and manageable staff size.
Suitable for: Individual entrepreneurs and small and medium-sized enterprises.
Why Choose Us as Your AAC Production Line Manufacturer?
Many suppliers claim they can provide AAC plants, but few have real technical strength and full in-house production capabilities. Hereโs why clients in more than 20+ countries choose us:
โ 100% In-House Manufacturing
All key equipment โ moulds, autoclaves, cutting systems โ are produced in our factory, ensuring:
- better quality
- faster delivery
- lower maintenance cost
- long-term spare parts support
โ 20+ Years Professional AAC Engineering Experience
We provide:
- feasibility analysis
- raw material testing
- block formula guidance
- plant design layout
- installation & commissioning
- worker training
Our engineers have successfully completed AAC installations in Asia, Africa, Middle East, and South America.
โ Customized Plant Solutions for Every Budget
Whether the customer invests:
- $80,000 (basic line)
- $150,000 (standard line)
- $250,000+ (automatic line)
We can tailor a plant that matches their market demand and business goals.
โ Advanced Cutting Technology
Our cutting machines provide:
- smooth block surfaces
- accurate dimensions
- minimal waste
- stable output
Cutting quality directly affects block value โ this is where our equipment stands out.
โ Strong Export Experience
We have supplied AAC plants to:
India, Bangladesh, Pakistan, Vietnam, Indonesia, UAE, Saudi Arabia, Kenya, Nigeria, Egypt, Kazakhstan, Russia, Mexico, Peru, South Africa, Tanzaniaโฆ
We understand different countriesโ voltage, boiler standards, safety regulations, and shipping requirements.
โ Quick Response After-Sales Service
We provide:
- video support
- remote guidance
- on-site engineer service
- spare parts supply
Most issues are solved within 24โ72 hours.
Top 5 Manufacturers of Mini AAC Block Plant
1. Guangxi Hongfa Heavy Industry Machinery Co., Ltd.
- Main Products: AAC block/ALC wall panel making plants (with an annual output of 50,000 – 500,000 mยณ), concrete mixing plants, and block forming machines.
- Features: It offers customizable semi-automatic or fully automatic Small Scale AAC Block Plant, equipped with PLC control systems and compatible with 380V/220V power supplies. The products have obtained CE certification. The company provides overseas installation, commissioning, and training services, and has a short after-sales service cycle.
- Suitable Enterprise Types: Startups with limited budgets, small and medium-sized building material factories planning to expand their product portfolios, and export-oriented enterprises.
2. Henan Zhengyi Building Material Machinery Manufacturing Co., Ltd.
- Main Products: AAC block/panel manufacturing plants (annual output of 50,000 – 300,000 mยณ), cutting machines, and autoclaves.
- Features: The equipment adopts a modular design, and customers can optionally equip it with Siemens motors or Schneider PLCs. It is equipped with a waste heat recovery system that reduces energy consumption by 18%, and its dust emission is less than 10mg/mยณ. It also supports customization for alpine or seismic regions.
- Suitable Enterprise Types: Enterprises focusing on energy conservation and environmental protection, as well as manufacturers planning to enter overseas markets such as Central Asia and Russia.
3. Dongyue Machinery Group Co., Ltd.
- Main Products: AAC block/panel manufacturing plants (annual output of 50,000 – 300,000 mยณ).
- Features: The production lines absorb German technology and have a high level of automation. The company has nearly 500 project cases worldwide and provides one-stop services including planning, installation, commissioning, and training. Its products have obtained CE, ISO, and SGS certifications.
- Suitable Enterprise Types: Enterprises pursuing stable and efficient production and aiming to reduce operating costs, especially those suitable for large-scale replicated production.
4. Jiangsu Huilong International Co., Ltd.
- Main Products: AAC block manufacturing plants (annual output of 30,000 – 300,000 mยณ), cutting machines, molds, and autoclaves.
- Features: Multiple specifications of molds are available, with an hourly output ranging from 1,280 to 12,000 blocks. The company also provides factory design and automation solutions.
- Suitable Enterprise Types: Small and medium-sized enterprises with limited factory space and expecting to launch production quickly, as the equipment supports flexible capacity adjustment.
5. Henan Lanshan Machinery Manufacturing Co., Ltd.
- Main Products: Small Scale AAC block Plant.
- Features: The equipment has a small footprint and low investment, making it suitable for the initial operation stage. It also supports customized configurations.
- Suitable Enterprise Types: Individual operators or small processing plants that are entering the AAC field for the first time and face constraints in capital and site.
Get Your 60,000 mยณ/year AAC Plant
If you are looking to start an AAC block manufacturing business with low investment, fast ROI, and stable production, a 60,000 mยณ/year AAC plant is the ideal entry-level choice.
We provide:
- customized price quotation
- full project feasibility report
- plant layout design
- raw material analysis
- profit calculation
- installation guidance
๐ Contact us now to get your FREE customized proposal.
Start your AAC block business today and become the leading local supplier in your market.
Loji AAC Berkaitan
Related: Mini AAC Plant Cost, AAC Plant Supplier, Loji Pembuatan Blok AAC
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