AAC Block Plant Exported to Peru

150,000 m3/year AAC Block Plant Exported to Australia

Recently, we provided a Medium-Sized AAC Block Plant with an annual capacity of 150,000 m³. This AAC Block Plant Exported to Australia is designed to meet the growing demand for sustainable, lightweight, and cost-effective building materials in Peru’s booming construction sector.

Location: Peru
Annual Capacity: 150,000 m³/year
Setup Cost Range: USD 1,200,000 – 2,300,000
Main Products Produced: AAC blocks, AAC panels, precast components
Target Market: Residential and commercial construction projects
Production System: Semi-automated with full automation options
Raw Materials Used: Sand, cement, lime, aluminum powder, gypsum
Production Lead Time: 45–60 days
After-Sales Services: 12-month warranty, technical support, operator training

Lihat Semua Loji AAC

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What is an AAC Block Plant?

An AAC block production line is a highly advanced manufacturing system used to produce lightweight, fire-resistant, and thermally insulating concrete blocks. The process involves several key steps:

Raw Material Preparation: The raw materials — sand, lime, gypsum, and aluminum powder — are carefully mixed in precise proportions.
Molding: The slurry is poured into molds that form the blocks into the required shapes and sizes.
Pre-curing: The blocks are left to set and harden before undergoing autoclaving.
Autoclaving: Blocks are cured in autoclaves under high pressure and temperature to achieve strength, durability, and fire resistance.
Cutting and Packaging: After curing, the blocks are cut into precise dimensions and packaged for shipment to the construction site.

Key Features of the 150,000 m³ AAC Plant Exported to Peru

For the Peru project, we supplied a semi-automated production line with the following advanced features:

1. Raw Material Preparation System

Automatic batch mixers for precise mixing of raw materials.
Efficient ball mills for high-quality grinding of sand and other raw materials.
→ Ensures uniform consistency and quality of the slurry mix.

2. Molding and Pre-curing System

Flexible molds to produce various sizes of AAC blocks.
Pre-curing chambers for optimal setting before autoclaving.
→ Provides flexibility in production and helps maintain uniform block quality.

3. Cutting and Shaping System

Advanced cutting machines with wire saw technology for precise cutting.
Multi-cutting options for both horizontal and vertical cuts.
→ Maximizes material utilization and reduces waste.

4. Autoclaving System

Energy-efficient autoclaves that provide consistent pressure and temperature for curing blocks.
Automated control systems for precise monitoring of the autoclaving process.
→ Ensures fire resistance and high durability.

5. Finished Product Handling System

Automated palletizing system for easy and efficient handling of finished blocks.
Conveyor systems for quick and safe movement of blocks to packaging and storage.
→ Enhances productivity and reduces labor costs.

6. Automation Options

Fully automated options for increased capacity and reduced labor input.
Production monitoring systems for real-time data analysis and process optimization.
→ Improves operational efficiency and reduces downtime.

Key Advantages of the 150,000 m³ AAC Plant in Peru

1. Ideal Capacity for Growing Demand

The 150,000 m³/year capacity meets the growing needs of medium-sized construction projects and large residential developments in Peru.

2. Lightweight, Earthquake-Resistant Material

The lightweight AAC blocks ensure that buildings are highly seismic-resistant, crucial for Peru’s earthquake-prone regions.

3. Compliance with Peruvian Standards

The plant’s automatic controls and production methods ensure that the AAC blocks meet international building standards, including fire resistance and thermal insulation.

4. Cost-Effective Solution

With a semi-automated design, the plant offers high-quality production with a competitive initial investment, providing strong ROI.

5. Fast Construction Process

Due to the lightweight nature of AAC blocks, construction projects can be completed faster, reducing labor costs and project timelines.

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Lihat Semua Loji AAC

Customize Your Cost

Over 20 Years of Experience:
With a proven track record in the AAC block manufacturing industry, we have successfully delivered plants worldwide, including in challenging markets like Peru.
Complete Turnkey Solutions:
From plant design and installation to training and post-installation support, we offer a comprehensive service package tailored to your needs.
High-Quality Equipment:
We use only the best components to ensure long-term reliability and minimal downtime.
Competitive Pricing:
As direct manufacturers, we offer cost-effective solutions without compromising on quality, ensuring a high return on investment (ROI).
Ongoing Support:
We provide technical support, spare parts, and operator training to ensure smooth and efficient plant operations.