AAC Block Plant to Brazil

200,000 m3/year AAC Block Plant to Brazil

In 2025, we exported a 200,000 m³/year medium-large AAC block plant to Brazil, helping our client upgrade from traditional clay bricks to sustainable, high-performance AAC blocks. As a 20+ year experienced AAC plant manufacturer, we provided a complete turnkey solution including design, equipment, installation, training, and technical support.

Plant Capacity & Output: 200,000 m³/year, 600–700 m³/day depending on block size

Product Range: Standard blocks, partition blocks, U-blocks/lintel blocks, custom density blocks (400–700 kg/m³)

Core Equipment:

Raw material batching & mixing
Automatic cutting machines
Moulds & tilting system
Autoclaves & boiler system
Packing line & dust-collection system
PLC + SCADA control system

Lihat Semua Loji AAC

Customize Your Cost

Why Brazil Chose a Medium-Large AAC Plant?

Given Brazil’s urbanization trends and the client’s business goals, a 200,000 m³/year plant was the optimal choice for serving regional markets while allowing future scalability.

Key Market Drivers in Brazil:

Rapid residential and commercial construction in cities such as São Paulo, Rio de Janeiro, and Brasília
Government incentives promoting sustainable, energy-efficient construction
Growing demand for lightweight and earthquake-resistant materials
Need for cost-effective blocks to reduce structural load and labor costs

Investment Range:

Medium AAC Plant (100,000–200,000 m³/year): USD 1,200,000 – 2,300,000
This plant was tailored to Brazil’s local raw materials, logistics, and workforce.

What Is an AAC Block Production Line?

Autoclaved Aerated Concrete (AAC) blocks are lightweight, sustainable building materials made from sand/ash, cement, lime, gypsum, and aluminum powder. The production process includes:

Raw material processing and slurry mixing
Pouring and pre-curing
Automatic cutting
Autoclave curing
Packaging and storage

Why AAC Blocks Are Popular in Brazil:

Up to 70% lighter than traditional concrete blocks
Excellent thermal insulation for Brazil’s diverse climates
Fire resistance up to 4 hours
Earthquake resistance due to low mass
Reduced construction cost and labor usage

Key Features of the AAC Block Plant to Brazil

1. Optimized for Local Raw Materials:

Brazil has abundant sand, cement, and lime. We optimized the recipe to improve density stability, reduce aluminum usage, and lower production costs.

2. Fully Automatic Cutting System:

High dimensional accuracy and smooth surface finish
Low waste rate (<2%) ensures consistent quality

3. Energy-Efficient Autoclaves:

Uniform curing with low steam consumption
Long service life (20+ years)

4. Stable Operation Across Brazil’s Climate Zones:

Our engineering team optimized the boiler and pressure system for high humidity and temperature variations

5. Strong After-Sales Support:

Bilingual engineers (English + Portuguese)
Remote monitoring and troubleshooting
Fast spare parts delivery via Latin American logistics partners

Project Layout & Installation Highlights

Stage	Duration	Highlights
Engineering Design	25 days	Optimized factory layout for workflow efficiency
Equipment Manufacturing	60 days	Quality inspection & test run before shipping
Shipping to Brazil	30 days	12 containers total
Installation & Commissioning	45 days	Local team training + full debugging
Production Launch	2025	Reached 95% designed capacity within 3 weeks

Client Feedback:
“The plant operates smoothly, output is stable, and block quality meets Brazil’s construction standards. Your technical support is excellent.”

How This Plant Benefits Brazil’s Construction Market

Reduces Construction Costs: Lightweight blocks reduce steel usage and transport costs; overall construction costs drop by 20–30% compared to clay bricks.
Improves Building Quality: Enhanced thermal comfort and insulation in both hot and cool regions.
Eco-Friendly Materials: Lower CO₂ emissions, energy consumption, and construction waste, supporting Brazil’s sustainable building policies.

Technical Specifications

Item	Data
Plant Capacity	200,000 m³/year
Density Range	400–700 kg/m³
Cutting Accuracy	±1.5 mm
Steam Pressure	1.2–1.4 MPa
Autoclave Quantity	4 sets (Φ2.68×36 m)
Land Requirement	16,000–20,000 m²
Workers Needed	22–28 operators
Power Consumption	500–620 kWh per shift

Mengapa Memilih Kami?

20+ Years of Expertise: Over 80 AAC plants delivered worldwide, including Latin America.
Turnkey Solutions: From feasibility study → equipment → installation → recipe optimization → marketing guidance.
Cost-Optimized Design: Reduce energy, labor, raw materials, and maintenance costs.
Fast ROI: For medium-large plants in Brazil, ROI typically achieved in 2–3 years.