AAC Plant Manufacturer and Supplier
As a renowned AAC Plant Manufacturer in China, we operate a 1,000-square-meter production facility equipped with advanced machinery and facilities. We hold ISO 9001:2015 quality management system certification and have received numerous industry awards for innovation and excellence, demonstrating our commitment to quality and standardization.
We offer one-stop service, including semi-automatic and fully-automatic AAC production equipment. Our AAC production lines have annual production capacities ranging from 10,000 to 600,000 square meters.
Three Types of AAC Plant
Small AAC Plant
Kapasiti: 30000-100000 m3/tahun
Autoklaf: 1-3 set
Kilang: kira-kira 4000-10000m2
Jenis: separa automatik/ automatik sepenuhnya
Ciri-ciri: pelaburan awal yang rendah, fleksibiliti tinggi, sesuai untuk pengeluaran kumpulan kecil dan pelbagai spesifikasi.
Medium-scale AAC Plant
Kapasiti: 100000-200000 m3/tahun
Autoklaf: 4-8 set
Kilang: 10000-20000m2
Jenis: automatik sepenuhnya
Features: Stable production capacity, controllable costs, and flexibility and large-scale production.
Large AAC Plant
Kapasiti: 200000-400000 m3/tahun
Autoklaf: 8-12 set
Kilang: lebih daripada 20000m2
Jenis: automatik sepenuhnya
Ciri-ciri: Kesan skala yang ketara, konsistensi produk yang tinggi, sesuai untuk pengeluaran piawai dan besar-besaran, dan boleh bertindak balas dengan cepat kepada permintaan yang besar. ,
Our Services
Plant cost analysis and investment feasibility study.
Product chemical formulation consulting and raw material/cost control.
Site selection and layout design (based on production capacity and local regulations).
Customized aerated concrete (AAC) production line design and equipment selection based on customer requirements.
Full-line equipment supply (including auxiliary equipment): High-quality equipment manufactured to international standards.
Professional installation and commissioning.
Operator and maintenance personnel training programs.
Control system software upgrades.
Online and on-site technical support.
Mengapa Memilih Kami?
1. Customized Solution:
We provide a customized, optimized solution based on your specific needs, ensuring you receive the best solution in terms of budget and equipment quality.
2. Leading Technology:
- Horizontal Slicing+Horizontal Steaming, Scrap Rate ≤ 0.5%.
- Proven in over 80 projects in Texas, USA, Gujarat, India, and Guangdong, China, with an average scrap rate of 0.38%, directly reducing raw material losses by $3–5 per cubic meter.
3. Modular Capacity:
- 30,000–600,000 cubic meters/year, with the ability to double at any time.
- A single AAC production line can meet the needs of startups to regional leaders. Capacity expansion requires only modular additions in future, eliminating the need for production downtime and reconstruction, enabling upgrades to be completed in as little as 30 days.
- Our case: An Indian customer upgraded their 100,000 cubic meter line in 2019 to a 240,000 cubic meter line in 2023, with additional investment representing only 17% of the total investment.
4. Highly Automated:
Fully PLC-controlled production line, with a remote diagnostic center providing 24/7 early warning.
5. Energy-efficient:
Unique autoclave heat recycling technology reduces energy consumption by over 20% compared to traditional equipment.
6. Global Delivery & Local service: 9-month Delivery
Three service centers in Texas, USA; Surat, India; and Foshan, China, with 2-hour response and 24-hour on-site service.
- Pre-sales: Free site planning and capacity calculations help you calculate your investment and return, such as the required equipment and manpower for your target production volume, and the payback period, ensuring a secure investment.
- In-sales: Equipment production progress can be monitored online. After delivery, a professional team will visit you for installation, commissioning, and training.
- After-sales: 24-hour response, including video troubleshooting even late at night. On-site repairs within 48 hours are available in surrounding areas.
Factors Effecting Choosing an AAC Plant Manufacturer
A turnkey AAC plant can easily cost $1-5 million. Choosing the wrong manufacturer can mean sunk capital, unscheduled construction, and years of inefficient operations. Here are a few key factors to consider:
1. Compliance and Qualifications: Business license, ISO 9001/14001, CE certification, etc.
2. Technical Capabilities and Process
- Mastery of the horizontal cutting and curing process (Flat-Cake or Horizontal Cutting), with a scrap rate of ≤ 0.5%.
- Modular design of the entire line, capable of handling 300,000-600,000 m³/year and supporting subsequent expansion.
- Automation Level: SCADA/MES, robotic palletizing, remote diagnostics, and reduced staffing by 6-8 people per shift.
3. Equipment and Unit Performance
- Core machines (jaw crusher, ball mill, cutter, autoclave, boiler) manufactured in-house or OEM, with controlled quality.
- Energy-saving options available: steam recovery system, 100% wastewater reuse, and natural gas consumption ≤ 12 kg per ton of product.
- Key component warranty ≥ 12 months; lifetime spare parts and upgrade access.
4. Model factory with on-site visits available.
5. Local service centers in target markets with 24-hour response time.
6. Equipment delivery cycle ≤ 9 months.
7. Lifetime spare parts supply and process upgrade commitment.
Top 5 AAC plant manufactures in China
There are many brand AAC plant manufacturers in China. They have not only gained a lot of users in China, but also exported to all over the word, wining a good reputation. The following are the top ten manufacturers in China.
1. Anhui KEDA Industrial Co., Ltd.
Main Equipment: Complete AAC lines with an annual output of 200,000–800,000 m³.
Advantages: Only company in Asia to combine German AAC technology with localized Chinese manufacturing. The complete line energy consumption is ≤32 kWh/m³, 12% lower than the industry average. With over 170 complete lines worldwide.
Suitable for: Large groups, well-capitalized listed companies.
Advantages: With extensive experience in complete turnkey lines, can assist with applications for export credit and sovereign-guaranteed financing. The average project size is ≥500,000 m³.
2. Jiangsu Teeyer Intelligent Equipment Corp.
Main equipment: Teeyer-ACSR® longitudinal six-sided cutting units, Teeyer-AutoPack® automatic packaging lines, and waste heat recovery systems.
Advantages: The first manufacturer in China to achieve domestic production of AAC equipment (since 1997). With national-level CNAS-certified laboratory, and can verify raw material-level formulas for our customers. The full-line delivery cycle is ≤ 6 months, 30% faster than European suppliers.
Suitable for: Medium- to large-sized, established enterprises with a strong need to automate existing lines or those who prefer a phased investment approach.
3. Guangxi Hongfa Group
Main Equipment: Dual-purpose AAC/ALC production lines with an annual output of 100,000–600,000 m³, HF-Cut® high-precision cutting machines, and HF-Steam® energy-saving autoclaves.
Advantages: Equipment is CE, ISO 9001, and Russian GOST certified. 4S parts centers are located in Vietnam, Indonesia, and India, providing 72-hour delivery of overseas spare parts.
Suitable for: Growing companies planning to expand from medium to large within 5–10 years, and export-oriented enterprises in ASEAN/Middle East.
4. Beijing REIT Equipment Technology Co.
Main equipment: RT-AAC Mini series (50,000–150,000 m³ modular production lines), RT-Batch® cloud batching system, and RT-Edge® scrap recycling system.
Advantages: Focusing on the small and medium-sized market, the entire production line requires only 9,000 m² of floor space. Its containerized modular design allows for on-site assembly overseas within 45 days. It offers a light-asset lease-to-own model to alleviate cash flow pressure.
Suitable for: Startups, small, local private building materials manufacturers, and investors with limited funds who want to quickly enter the AAC market.
5. Aircrete China Co. Ltd.
Main Equipment: Aircrete-4.0® fully automatic panel production line, Aircrete-Cure® steam curing control system, Aircrete-WMS® intelligent warehousing.
Advantages: Exclusively licensed from Aircrete of the Netherlands, the globally patented “Stationary, Formless, and Gas-Enhancing” technology.
Suitable for: High-end panel manufacturers, prefabricated interior/steel structure enclosure companies seeking ≤1 mm diagonal accuracy.
Top 5 AAC Plant Manufacturers All Over the World
1. HESS Group (Germany)
With over 70 years of experience, we have built over 100 complete AAC plants worldwide.
The superSMART series is renowned for its high-speed horizontal cutting and fully automated steam curing, with a single machine boasting a daily production capacity exceeding 2,000 m³.
With technical centers in Europe, North America, and Asia, HESS Group provides comprehensive EPC services, from process design to operations and maintenance training.
2. Masa Group (Germany)
With over 110 years of experience in concrete products, Masa offers complete AAC slab and block production lines with annual capacity ranging from 300,000 to 600,000 m³.
Its intelligent MES system supports remote diagnostics and predictive maintenance.
Masa Group has spare parts centers in Germany, the United States, and China, with a global response time of less than 24 hours.
3. Anhui KEDA Industrial Co. (China)
China’s largest complete AAC production line supplier, with over 50 production lines in operation overseas, covering India, the Middle East, Southeast Asia, and Eastern Europe.
Our independently developed zero waste cutting system and energy-saving steam curing kiln help customers reduce costs by an average of 8-12%.
4. Wehrhahn GmbH (Germany)
With over 100 years of experience in AAC technology, renowned for its highly customized capabilities.
The AKG Çorlu project in Turkey boasts a daily production capacity of 2,074 m³, setting a new global record for the largest single unit.
The superSMART 2000 series supports seamless expansion to reinforced AAC panels, providing investors with room for future upgrades.
5. Aircrete Europe BV (Netherlands)
As the global pioneer in flat-bread cutting and horizontal steam curing, we have built over 100 AAC plants in 20 countries.
The modular Flat-Cake system reduces board scrap rates to less than 0.5%, making it highly sought after in the high-end board market.
The above five manufacturers all have turnkey EPC capabilities and can provide differentiated solutions based on customers’ production capacity, budget and environmental requirements. They are the preferred partners for building or upgrading AAC plants around the world.
