150,000 m³/Year AAC Block Making Plant in Russia

150,000 m3/Year Fábrica de blocos AAC na Rússia

In March 2024, we successfully exported a 150,000 m³/year AAC Block Making Plant to a Russian construction company. This AAC Block Making Plant in Russia offers a complete turnkey solution, encompassing custom design, equipment supply, on-site installation guidance, commissioning, and comprehensive operator training.

Localização: Moscow region
Capacidade de produção: 150,000 m³/year
Plant Category: Medium AAC Block Plant
Investment Range: USD 1,200,000 – 2,300,000
Products: Standard AAC blocks, load-bearing blocks, wall panels (optional)

Scope of Supply:

Complete production line equipment
Factory layout planning and foundation drawings
Autoclave system and steam boiler
Cutting machines (vertical + horizontal)
Mixing, batching, and pouring system
Pre-curing, tilting, grouping, and packing systems
On-site installation guidance, commissioning, and training

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Why Russia is Adopting AAC Blocks?

Russian builders are increasingly choosing AAC (Autoclaved Aerated Concrete) blocks due to:

Energy efficiency: AAC blocks provide excellent thermal insulation for cold winters and hot summers.
Lightweight material: Reduces structural load and speeds up construction.
Fire and moisture resistance: Critical for high-rise residential and industrial buildings.
Labor efficiency: Easy to handle, reducing workforce requirements.
Cost savings: Lower transportation and installation costs compared with traditional clay bricks.

What Is an AAC Block Machine?

An AAC (Autoclaved Aerated Concrete) block plant is a complete production system used to manufacture lightweight aerated concrete blocks. The plant includes raw material mixing, pouring, rising, cutting, autoclaving, and packaging.

The final product—AAC blocks—is widely used in modern buildings because of its insulation performance, low weight, fire resistance, and energy efficiency.

AAC Block Plant Capacity Options

Below is a general classification for investors evaluating plant sizes:

Plant Type	Capacity (m³/year)	Melhor para
Mini fábrica de CCA	30,000 - 100,000	Startups, local markets, low investment
Planta de CCA média	100,000 - 200,000	Regional market supply
Fábrica de CCA de grandes dimensões	200,000 – 600,000+	National-scale mass production

Main Equipment for AAC Block Making Plant in Russia

Raw material batching silos and conveyor system
Ball mill and slurry preparation tanks
Automatic mould pouring machine
Pre-curing rooms and tilting crane
Cutting machines (high-precision horizontal & vertical)
Autoclave & steam system (energy-efficient)
Packing line with forklifts for easy handling

The line was optimized for automation, reduced labor cost, high cutting accuracy, and low downtime in Russia’s climate.

Customization for Russia

We adjusted the plant design to meet:

Cold weather operation (insulated equipment and antifreeze measures)
Local raw material differences (Russian sand and cement quality)
Factory layout suitable for client land and expansion potential
Compliance with Russian building codes and standards

Installation, Training & Support

Pre-delivery guidance and remote supervision
Onsite engineers for installation and equipment alignment
Full commissioning and trial production
Training for operators, maintenance staff, and quality control
Continuous technical support and spare parts supply

The plant achieved stable production within 4 weeks after commissioning.

Popular Block Sizes for Russian Market

600×200×100 mm
600×200×150 mm
600×200×200 mm
Density & Strength: D400–D600, compressive strength 2.5–5 MPa

Advantages of AAC Block Making Plant in Russia

aac block manufacturing plant factory price

High ROI: Medium-size plant covers regional demand efficiently.

Energy saving: Optimized autoclaves reduce fuel cost.

Labor efficiency: Fewer workers needed due to automation.

Durable machinery: Long-lasting components for consistent production.

Fast support: 12-hour response and spare parts delivery.

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Feedback do cliente

“After evaluating multiple suppliers, we chose this company due to their reliable equipment and turnkey service. Their engineers guided us from layout planning to training, and our AAC plant now operates efficiently, producing high-quality blocks every day.”