Small AAC Plant is also called mini Aerated Autoclaved Concrete block plant. It is specially designed for small-scale production of high-quality AAC blocks and panels.
We can supply Small AAC Plant with various capacities from 30,000 – 100,000 mยณper year.โ You can choose semi-automatic or fully automatic type according to your requirements.
Our small AAC plant is Ideal for small-scale business, budget-constrained entrepreneurs, industry newcomers, or those testing market potential before larger investments.
The Small AAC Plant has advantages of low initial cost, minimal floor space, and high cost-effectiveness. With significantly lower investment than large- scale AAC block plant, they offer economic options for investors.
Imkoniyati: <100 000 mยณ/yil
Avtoklavlar: 3-4
Zavod maydoni: 4000 -5000 m2
Yakuniy mahsulot: AAC bloki / gazlangan beton plitalar
Suitable for: small building material suppliers
Standart: Xitoy, ASME, EI va boshqalar
Automation Grade: Semi-automatic, Fully Automatic
G'isht materiali: Fly Ash/Sand
G'isht o'lchami: moslashtirilgan
Sertifikat: ISO 9001
What is the Cost of a Small AAC Plant?
The cost of a Small AAC Plant varies widely and depends on several factors. Generally speaking, the total investment for a small AAC production line with an annual capacity of 300,000-100,000 cubic meters ranges from $250,000 to $800,000.
- Hindiston / Janubi-Sharqiy Osiyoda qo'lda ishlab chiqarish liniyasi: $250 000โ400 000
- Xitoyda yarim avtomatik ishlab chiqarish liniyasi: $350 000โ550 000
- Evropa va Amerika Idoralar standartlari uchun to'liq avtomatlashtirilgan ishlab chiqarish liniyasi: $600 000โ800 000
Advantages of Small AAC Plant
Lower Investment
A key advantage of small AAC plants is setup cost savings. They need fewer equipment, smaller factory space, and less power/labor than larger facilities, cutting overall investment significantly.โ
Simplified Management
Automatic small AAC plants are easy to operate, manage, and maintain. Their automatic batching system boosts feeding efficiency and accuracy-critical for proper ingredient ratios and mixing that impact block quality.โ
Advanced Technologyโ
The small plant manufacturing meets large-scale plant standards. Using world-leading technology, so as to ensure reliable production quality.โ
Eco-Friendly Performance
Small AAC block plants use eco-friendly raw materials and produce green end products. With lower capacity than medium/large plants, they have a smaller carbon footprint, fitting green development needs.โ
Small AAC Plant Production Process
1. Xom ashyo jarayoni
Jarayon xom ashyoni qayta ishlash bilan boshlanadi. Uchin kul yoki qum frezalash uchun konveyer lentalari orqali shar tegirmoniga tashiladi. Tegirmondan so'ng, hosil bo'lgan atala keyingi foydalanish uchun atala saqlash tankiga quyiladi.
2. Dozalash va aralashtirish
Ohak va tsement quruq kukunli o'lchov tarozilariga o'tkaziladi, u erda ular aniq o'lchanadi. Saqlash idishidan olingan atala ham avtomatik shkalaga pompalanadi. Keyin bu o'lchangan materiallar mikserda aralashtiriladi va qoliplarga quyiladi.
2. Qoliplash, chayish va oldindan qattiqlashtirish
Aralashtirilgan atala qoliplarga quyiladi, so'ngra ular 50-70 ยฐ C haroratda saqlanadigan quritish xonasiga joylashtiriladi. 2-3 soat oldindan quritishdan so'ng, bloklar qattiqlasha boshlaydi.
3. Qolipdan tushirish va kesish
Qaytaruvchi kran qolipni va blokni qolipdan tushirish uchun kesish aravasiga olib borish uchun ishlatiladi. Keyin chiqib ketish aravachasi blokni bir qator kesish mashinalariga, jumladan, tekis kesish, vertikal kesish va ikki tomonlama kesish mashinalariga olib boradi. Ushbu bosqichda yuqori chiqindilar ham chiqariladi.
4. Avtoklavlash
Kesilgan yarim mahsulotlar avtoklav oldida guruhlanadi. Keyin yuk ko'taruvchi mashina yoki dragger bloklar bilan yuklangan bug' aravalarini bug' bilan ishlov berish uchun avtoklavga o'tkazadi, bu odatda 10-12 soat davom etadi. Bu jarayon AAC bloklarining mustahkamligi va chidamliligini sezilarli darajada oshiradi.
5. Qadoqlash va yuklash
Bloklar avtoklavdan chiqqandan so'ng, ularni qatlam-qatlam ajratish uchun ajratuvchi mashinadan foydalaniladi. Keyin tayyor mahsulotlar yuk ko'taruvchi ilgich bilan mahkamlanadi va yog'och tagliklarga qadoqlash liniyasiga joylashtiriladi. Nihoyat, forkliftlar qadoqlangan mahsulotlarni texnik shartlarga muvofiq yig'ish uchun saqlash maydonchasiga olib boradi.
Main Equipment in Small AAC Plant
Sharli tegirmon: Kerakli noziklikka uchuvchi kul yoki qumni maydalash uchun zarur
Tuzli mikser: Turli xil xom ashyolarni bir hil aralashtirishni ta'minlaydi.โ
AAC qoliplari: bloklar shaklini olish uchun atala quyiladi.โ
Kesish mashinalari: Bularga tekis kesish, vertikal kesish va bloklarni aniq shakllantiradigan ikki tomonlama kesish mashinalari kiradi.
Avtoklav: Yuqori haroratli bug' bilan ishlov berish jarayoni sodir bo'ladigan jarayonning yuragi.โ
Parom aravasi: Zavod ichida materiallar va yarim mahsulotlarning harakatlanishini osonlashtiradi.
Hot-Sale Small AAC Plant
Bizdan olishingiz mumkin bo'lgan xizmatlar
Moslashtirilgan AAC blokli zavod jarayoni va sxemasi dizayni:
Our experienced engineers will design an AAC production process and plant layout that maximizes efficiency and productivity while minimizing costs.
AAC blokli mashinalarni ishlab chiqarish va etkazib berish:
Biz yuqori sifatli AAC blokli mashinalarni taqdim etamiz.
Muhandislik qurilishi, uskunalarni o'rnatish, kadrlar tayyorlash:
Biz muhandislik qurilishi, asbob-uskunalarni o'rnatish va xodimlarni har tomonlama o'qitishni o'z ichiga olgan kalit taslim echimlarni taklif qilamiz. Bizning jamoamiz sizning zavodingiz qisqa vaqt ichida muammosiz ishlashini ta'minlaydi
Butun AAC zavodining sinov ishlab chiqarishi:
Zavodni sizga topshirishdan oldin, biz hamma narsa normal ishlashini ta'minlash uchun ishlab chiqarish liniyasi uskunalarini sinovdan o'tkazamiz.
