50,000 m³/Year AAC Block Manufacturing Plant in India
In August 2024, we successfully exported a 50,000 m³/year AAC Block Manufacturing Plant to India. As a leading manufacturer of AAC block production lines, we continue to expand our global presence through high-quality engineering and turnkey solutions. This project included full equipment supply, on-site installation guidance, and comprehensive operator training, ensuring smooth plant launch and long-term stable production.
Country: India
Production Capacity: 50,000 m³/year
Plant Type: Mini AAC Block Manufacturing Plant
Client Type: Local building material supplier expanding into AAC production
Service Provided: Turnkey solution (Design + Equipment + Installation + Training)
Delivery Time: 35 days
Installation: 20 days
Commissioning: 5 days
The investor already owned a bricks and blocks distribution business and decided to add AAC blocks to meet growing demand in his region. A 50,000 m³/year AAC plant was selected due to its low investment, small land requirement, and quick startup time—perfect for the Indian market.
Why AAC Blocks Are in High Demand in India?
India’s construction industry is undergoing rapid modernization. Traditional red clay bricks are gradually being replaced by lightweight AAC blocks, driven by:
- Rising demand from affordable housing (PMAY) and Smart Cities Mission
- Increasing focus on thermal insulation and energy-efficient buildings
- Government encouragement for sustainable, eco-friendly materials
- Fast-growing construction markets in Maharashtra, Gujarat, Karnataka, Tamil Nadu, Uttar Pradesh, Telangana
AAC blocks are up to 65% lighter than clay bricks, reducing building load and speeding up construction—critical advantages for developers in major Indian cities.
Why the Client Chose a 50,000 m³/Year AAC Plant?
A 50,000 m³/year AAC plant is ideal for:
- New AAC industry investors
- Small construction material manufacturers
- Markets with moderate but growing AAC consumption
- Regions with limited land availability
Benefits for Indian clients:
- Easily scalable to 100,000 m³/year in the futurefor residential, commercial, and industrial projects in Malaysia.
- Lower setup cost
- Quick installation
- Easy operation with small workforce
- Faster ROI (1.5–2 years depending on market)
Main Equipment Used in AAC Block Manufacturing Plant in India
The India AAC plant includes a complete set of essential AAC manufacturing machinery:
- Ball mill for raw material grinding
- Slurry mixing system for uniform consistency
- Automatic batching & dosing for accurate material ratios
- Mold and casting machine
- Vertical cutting machine (small-scale)
- Pre-curing room
- Autoclave (Φ2m × 26m)
- Steam boiler system
- Finished block separating & packing system
This configuration delivers stable production, low energy consumption, and high-quality AAC blocks suitable for Indian market standards.
Export Process to India
1. Pre-Production & Customization
- Raw material tests based on India’s common fly ash and river sand
- Customized block sizes (India standard 600 × 200 × 100/150/200 mm)
- Layout adapted to a 60 × 40 m land size
2. Manufacturing & Inspection
- 30-day equipment production cycle
- Factory inspection by video call
- Strength, density, and mold testing
3. Shipping & Logistics
- Shipped via Nhava Sheva Port
- Containers: 6 × 40HQ
- Provided all export documents:
- COO
- Packing list
- Invoice
- Bill of Lading
Installation & Training in India
Our engineering team guided the installation remotely and onsite (depending on local requirements):
- Mechanical installation (10 days)
- Electrical installation (5 days)
- Full production line testing
- Training for 8 Indian workers
Workers were trained to operate batching, cutting, autoclaving, and packing systems safely and efficiently.
Production Performance After Startup
After commissioning, the AAC plant achieved:
- Daily output: 150–180 m³
- Block density: 550–650 kg/m³
- Qualified rate: 97%
- Energy consumption: 20–25% lower than customer’s expectation
- Stable curing & cutting performance
The client successfully supplied AAC blocks to residential projects and local contractors within the first month.
Customer Benefits After Commissioning
What Our Client Says?
“Our experience with this 50,000 m³/year AAC block plant has been excellent. The equipment was delivered on time, and the installation guidance from the engineering team was very professional. The plant is running smoothly with stable output, and our workers quickly adapted after the training. We are satisfied with the overall quality and appreciate the responsive support provided throughout the project.”
— Indian Project Partner
Why Indian Investors Choose Us？
- Experienced AAC plant exporter with strong references
- Best cost-performance ratio in the industry
- Customized solutions for India’s raw materials & block standards
- Fast delivery and reliable technical support
- Complete turnkey service: design → equipment → installation → training
Other Hot-sale Block Manufacturing Plant
| Annual Production | Price (USD) | Core Configuration |
|---|---|---|
| 100,000 m³ | 1.5–1.9 M | Air-turning cutting, 3×31 m autoclaves |
| 150,000 m³ | 2.1–2.6 M | Robotic palletizing, 4×31 m autoclaves |
| 200,000 m³ | 2.8–3.5 M | Six-sided cutting, 4×37 m autoclaves |
| 300,000 m³ | 4.0–4.8 M | Dual cutting lines, 6×37 m autoclaves |
| 400,000 m³ | 5.5–6.5 M | Fully automatic air-turning, 8×37 m and above autoclaves |
Start Your AAC Block Manufacturing Plant?
We provide:
- Free cost estimation
- Project feasibility study
- Factory layout design
- Raw material analysis
- Complete equipment quotation
Whether you are starting a small AAC business or expanding your existing factory, we offer 100% tailored solutions.
