AAC Block Mini Plant for Sale with Various Capabilities
AAC Block Mini Plant, or small-scale autoclaved aerated concrete block production plant, is designed for small-scale production, featuring a compact footprint, low costs, and simple installation, commissioning, and operation.
Whether for small building materials factories, rural construction projects, or applications with low-volume production requirements, it provides an efficient and cost-effective production solution.
We supply semi-automatic and fully automatic types of AAC block mini plant, each section can be customized according to your needs. We guarantee to use the best solutions and sincerely serve our customers and partners.
Capacity: <100,000 m³/year
Autoclaves: 3-4
End product: AAC Block/Aerated concrete slabs
Standard: China, ASME, EU, and others
Automation Grade: Semi-automatic, Automatic
Brick Material: Fly Ash/Sand
Brick Dimension: customized
Factory area: 4000 -5000 m2
Certificate: ISO 9001
What is the Cost of An AAC Block Mini Plant?
The cost of an AAC Block Mini Plant varies widely and depends on several factors. Generally speaking, the total investment for a small AAC production line with an annual capacity of 300,000-100,000 cubic meters ranges from $250,000 to $800,000.
- Manual production line in India/Southeast Asia: $250,000–400,000
- Semi-automatic production line in China: $350,000–550,000
- Fully automated production line for European and American CE standards: $600,000–800,000
Mini AAC Manufacturing Process
1. Raw material process
The process begins with the treatment of raw materials. Fly ash or sand is transported via conveyor belts to a ball mill for milling. After milling, the resulting slurry is pumped into a slurry storage tank for further use.
2. Dosing and Mixing
Lime and cement are conveyed to dry powder measure scales, where they are accurately measured. The slurry from the storage tank is also pumped to an automatic scale. These measured materials are then mixed together in a mixer and poured into molds.
2. Moulding, Rinsing, and Pre-curing
The mixed slurry is poured into molds, which are then placed in a curing room maintained at 50 – 70 °C. After 2 – 3 hours of pre-curing, the blocks start to solidify.
3. Demoulding and Cutting
A reversal crane is used to carry the mold and block to a cutting cart for demoulding. The cutting cart then transports the block to a series of cutting machines, including level cutting, vertical cutting, and two-side cutting machines. The top waste material is also removed at this stage.
4. Autoclaving
The cut semi-products are grouped in front of the autoclave. A hoisting machine or dragger then moves the steam trolleys loaded with the blocks into the autoclave for steam treatment, which typically takes 10 – 12 hours. This process significantly enhances the strength and durability of the AAC blocks.
5. Packing and loading
Once the blocks are out of the autoclave, a separating machine is used to separate them layer by layer. The finished products are then clamped by a carry hanger and placed on a packaging line on wooden pallets. Finally, forklifts transport the packaged products to the storage yard for stacking according to specifications.
Main Equipment Used in AAC Block Mini Plant
Ball Mill: Essential for milling fly ash or sand to the required fineness.
Slurry Mixer: Ensures the homogeneous mixing of various raw materials.
AAC Moulds: Where the slurry is poured to take the shape of the blocks.
Cutting Machines: These include level cutting, vertical cutting, and two-side cutting machines, which accurately shape the blocks.
Autoclave: The heart of the process, where high-temperature steam treatment occurs.
Ferry Cart: Facilitates the movement of materials and semi-products within the plant.
Hot-Sale AAC Block Mini Plant
Advantages of AAC Block Mini Plant
Less Investment: It needs fewer machines, less factory space, and uses less power and labor than large-scale plants. This cuts both initial costs and ongoing operations expenses.
Easy Management: Our automatic AAC Block Mini Plant is simple to operate, manage, and maintain. Its automatic batching system boosts feeding efficiency and accuracy-key for consistent AAC block quality.
Upgraded Technology: Despite its small size, it follows the same high standards as large plants. This ensures top-quality AAC blocks with excellent insulation, fire resistance, and lightweight properties.
Eco-Friendly: It uses sustainable raw materials, and the final product is green too. With lower production capacity than medium or large plants, its carbon footprint is smaller.
Services You Can Get from Us
Customized AAC Block Plant Process and Layout Design:
Our experienced engineers will design a production process and plant layout that maximizes efficiency and productivity while minimizing costs.
AAC Block Machines Manufacturing and Supplying:
We provide high-quality AAC block machines.
Engineering Construction, Equipment Installation, Personnel Training:
We offer turnkey solutions that include engineering construction, equipment installation, and comprehensive personnel training. Our team will ensure that your plant is up and running smoothly in no time.
Trial production of the whole AAC plant:
Before handing over the factory to you, we will conduct a trial production of the production line equipment to ensure that everything is running normally.
Tips for the Layout of Small/AAC Block Mini Plant
- The raw material yard is located near the road to reduce repeated handling.
- An I-shaped layout is adopted to ensure one-way movement of mold carts.
- Parallel autoclaves share a single boiler to reduce piping.
- The stockpiling and loading/unloading areas are located on the same side, with a forklift turning radius of ≤5 meters.
- A 10m x 20m area is reserved for the second phase of expansion—adding two autoclaves to double production capacity.
Why Choose Us?
Customization: We offer customized AAC Block Mini Plant process and layout design. Our team of experts works closely with our clients to ensure the plant is tailored to their specific production needs, site conditions, and budget constraints.
High-quality Machinery: We are a leading manufacturer and supplier of AAC Block Mini Plant. All our equipment is manufactured to the highest standards, ensuring low failure rates and low maintenance costs. This results in minimal operating costs and high returns for our clients.
Global Certifications: CE, ASME, SONCAP (Export Certification).
Also read: AAC Block Plant Price
