40,000 m³/Year AAC Block Production Line in Nepal

40,000 m3/Year AAC Block Production Line in Nepal

In March 2024, we successfully delivered a 40,000 m3/Year AAC Block Production Line in Nepal, helping a local construction materials company establish a high-efficiency, fully automated AAC block plant.

Client: Nepal-based construction materials company
Plant Type: Mini AAC Plant
Production Capacity: 40,000 m³/year
Scope of Supply:

Complete equipment manufacturing and export
Customized factory layout and design
On-site installation supervision
PLC-controlled electrical automation
Operator and maintenance training
Commissioning and production support

Project Timeline:

Equipment manufacturing: 28 days
Shipping & logistics: 15 days
On-site installation: 10 days
Commissioning & training: 5 days

The client selected a 40,000 m³/year plant due to its moderate investment, high efficiency, and suitability for Nepal’s local construction demand.

View All AAC Plants

Customize Your Cost

Why Nepal Is an Emerging Market for AAC Blocks?

Nepal’s construction sector is steadily growing due to urbanization, reconstruction projects, and infrastructure development. Key factors driving AAC block adoption include:

Rapid urbanization in Kathmandu, Pokhara, and Chitwan
Government initiatives encouraging sustainable, eco-friendly construction materials
Demand for lightweight, fire-resistant, and thermally insulating blocks
Faster construction speed and reduced labor costs compared with traditional clay bricks

For local investors, AAC blocks in Nepal provide high-quality, cost-effective, and energy-efficient building solutions while meeting strict building codes.

What Is an AAC Block Production Line?

An AAC (Autoclaved Aerated Concrete) block production line produces lightweight, thermally insulating building blocks. Raw materials include cement, lime, sand, fly ash, gypsum, aluminum powder, and water, which are mixed, poured into molds, pre-cured, cut, and autoclaved under high-pressure steam to produce strong and dimensionally stable blocks.

Benefits of AAC blocks:

Lightweight, reducing structural load
High compressive strength and durability
Excellent thermal and sound insulation
Fire-resistant and eco-friendly
Faster installation and cost-effective compared with clay bricks

In Nepal, AAC blocks are suitable for residential, commercial, and government construction projects, complying with local building standards and energy efficiency regulations.

Main Equipment Used in 40,000 m³/Year AAC Block Production Line in Nepal

The Nepal plant includes a compact turnkey equipment set, optimized for local conditions:

Raw Material Grinding: Ball mill for sand and fly ash
Slurry Mixing System: Ensures uniform block quality
Automatic Batching & Dosing: Accurate cement, lime, gypsum, and aluminum measurement
Casting & Pre-curing Molds: For green block formation
Cutting Machines: Vertical and horizontal cutting for precise block sizes
Tilting Cradle & Pre-curing Area: Stabilizes blocks before autoclaving
Autoclave System: High-pressure steam curing for strength
Boiler & Steam System: Energy-efficient and stable
Palletizing & Packaging System: Smooth block handling
PLC Electrical Control Cabinet: Ensures stable automation

This setup guarantees consistent production, high-quality blocks, and low labor dependency, which are essential for Nepal’s small-scale industrial sites.

Production Process of AAC Block Machine in Thailand

Raw Material Preparation: Sand, fly ash, cement, lime, and water mixed into slurry
Batching: PLC-controlled measurement ensures precise ratios
Casting: Slurry poured into molds, pre-cured for 2–3 hours
Tilting & Cutting: Green blocks demolded and cut into standard sizes (600×200×100/150 mm)
Autoclaving: Steam curing for 8–12 hours for full strength
Final Handling & Packaging: Blocks stored and packaged for construction projects

The fully automated process ensures minimal waste, uniform density, and precise dimensions, meeting Nepalese construction standards.

Communication & Purchasing Process

Initial Contact: Client reached out via our official website.
Rapid Response: We replied within 12 hours to confirm requirements.
Requirement Discussion: Discussed capacity, automation, land size, budget, and local raw materials.
Customized Solution: Engineers designed a tailored 40,000 m³/year AAC plant solution, including layout and equipment selection.
Factory Visit: Client inspected equipment, production lines, and quality control systems.
Contract Signing: Satisfied with the solution, the client signed the contract to begin the project.

Client Concerns & Our Solutions

1. Raw Material Adaptation

Tested local sand and fly ash to ensure block quality and compressive strength.

2. Energy Efficiency

Installed energy-saving boilers and autoclaves to reduce electricity consumption.

3. Block Quality Compliance

Automated cutting and autoclaving guarantee ±1 mm precision and compliance with Nepal building codes.

4. Operator Training

On-site training ensures operators can manage the plant efficiently with minimal supervision.

5. ROI & Scalability

The plant is designed to allow future expansion up to 60,000 m³/year.

Production Performance After Startup

aac block manufacturing plant factory price

Daily Output: 120–140 m³
Block Density: 550–650 kg/m³
Qualified Rate: 97%
Energy Consumption: 15% lower than standard small-scale plants
Operational Stability: Continuous production with minimal downtime

The client quickly supplied residential and commercial projects, establishing a strong presence in Nepal’s construction market.

Get A Free Quote

Customer Feedback

“We are very satisfied with the AAC block machine and support from the team. From consultation to installation, everything was professional. The plant runs smoothly, blocks meet Thai standards, and operators learned quickly. We are confident in expanding production in the future.”

Why Choose Us？

20+ years of AAC manufacturing plant engineering and international export experience
Customized turnkey solutions based on local raw materials and market demand
Complete project support: design → equipment → installation → training
High-quality, energy-efficient equipment with low maintenance
Fast delivery and responsive technical support
Proven track record in Southeast Asia