100,000-200,000 CBM/Year AAC Block Plant for Sale

A 100,000–200,000 CBM/Year AAC (Autoclaved Aerated Concrete) Block Plant is a medium-scale production line designed for investors and construction companies looking to expand beyond small-scale operations.

AAC blocks are lightweight, energy-efficient, fire-resistant, and eco-friendly, making them a preferred choice in modern construction projects.

This plant size is ideal for regional markets, growing construction demand, and medium-scale developers.

It balances production efficiency, investment cost, and scalability, making it a smart choice for businesses aiming for regional supply chains. demand, such as high-rise buildings, housing projects, precast factories, and energy-efficient building systems.

100,000-200,000 CBM/Year AAC Block Plant

Lihat Semua Loji AAC

Customize Your Cost

Price Range of a 100,000–200,000 CBM/Year AAC Block Plant

Price depends on automation level, equipment brand, and project location, but typically:

Plant Type	Capacity (CBM/Year)	Setup Cost (USD)	Best For
Medium AAC Plant	100,000 – 200,000	1,200,000 – 2,300,000	Growing demand, regional supply

Cost Factors Include:

Raw materials: Cement, fly ash, lime, gypsum
Machinery quality: Mixer, autoclave, cutting machine
Automation level: Semi-automatic vs fully automatic
Transportation & installation costs

Investing in high-quality equipment ensures stable production, long lifespan, and minimal downtime.uding layout design, foundation drawings, operation training, after-sales support, and remote guidance.

Advantages and Features of 100,000–200,000 CBM/Year AAC Block Plant

Investing in a 100,000–200,000 CBM/Year Loji Blok AAC offers several advantages:

1. Economical Investment with Regional Reach

The setup cost is moderate, making it feasible for companies targeting regional construction markets.

2. High Efficiency and Automation

Medium-scale plants are often equipped with semi-automatic or fully automatic machinery, including mixers, molding, and cutting machines, reducing labor costs while maintaining high output.

3. Flexible Block Production

These plants can produce blocks of different sizes, densities, and compressive strengths, catering to various regional construction requirements.

4. Eco-Friendly and Sustainable

AAC blocks reduce material consumption, energy use, and construction waste, aligning with green building standards.

5. Faster ROI

With stable regional demand, medium AAC plants often recover investment within 2–3 years, depending on the local market.

Process of 100,000–200,000 CBM/Year AAC Block Plant

Raw material process → Batching and Mixing → Pouring → Static pre-curing → Cutting → Autoclaving Curing → Finished product Processing

1. Raw Material Processing: Sand is crushed and ground to the desired fineness. Cement, lime, and gypsum are stored in silos, and aluminum powder is mixed with water to form an aluminum slurry.

2. Batching and Mixing: The various raw materials are weighed according to precise proportions and then thoroughly mixed in a mixer to form a uniform slurry.

3. Pouring: The mixed slurry is poured into steel molds. The size and shape of the molds can be designed to meet the desired block specifications.

4. Static Pre-curing: The molds containing the slurry are transported to a pre-curing area where the slurry gradually hardens under suitable temperature and humidity conditions to achieve initial strength. This process typically takes several hours.

5. Cutting: After the slurry is pre-cured, it is cut into the desired size and shape using high-precision cutting equipment like steel wire or blades.

6. Autoclave Curing: Blocks are placed in an autoclave and cured for several hours at temperatures of 175-200°C and pressures of 10-15 bar, significantly enhancing the blocks’ strength and durability.

7. Finished Product Processing: After autoclave curing, the blocks are removed from the autoclave and transported to a storage area. After inspection and packaging, they are ready for shipment.

Raw Materials of AAC block

Cement (Portland Cement): Acts as a primary binder, providing strength and durability to the blocks. Typically, 43 or 53-grade OPC is used.
Fly Ash or Sand: Serves as the main siliceous material. Fly ash, a byproduct of coal-fired power plants, is an eco-friendly alternative to sand, providing the necessary silica content.
Lime: A key calcareous material that reacts with other components to form the binding matrix and contributes to the chemical reactions during production.
Gypsum: Added in small quantities to regulate the setting time and improve the workability of the mix.
Aluminum Powder or Paste: Functions as a foaming agent. It reacts with lime and water to produce hydrogen gas, creating the characteristic porous, lightweight structure.
Water: Essential for the hydration of cement and lime, and to facilitate the chemical reactions necessary for the setting and hardening of the blocks.

Dapatkan Sebut Harga Percuma

These materials are carefully proportioned and mixed to form a slurry, which is then cast, pre-cured, cut, and finally autoclaved to produce the finished AAC blocks.

Main Equipment in 100,000–200,000 CBM/Year AAC Block Plant

1. Jaw Crusher

Function: Crushes large lumps of raw materials such as limestone and gypsum into 50-150 mm pieces, facilitating subsequent fine grinding. It is a key piece of equipment for raw material pretreatment.

Structure: A fixed jaw plate and a movable jaw plate form a deep-chamber crushing chamber lined with impact-resistant, replaceable high-manganese steel tooth plates.

Capacity Range: Common models range from 100 to 500 t/h. The motor and main unit are integrated on a steel frame base, occupying only 4-6 m² of floor space.

280,000 m3/Year AAC Block Making Equipment

2. Ball Mill

Function: Grinds crushed lime, sand, or fly ash into a fine powder with a mesh size of 80-400 (0.2-0.045 mm) to enhance reactivity.

Structure: Horizontal cylinder+wear-resistant liner+steel ball media. It driven by a motor, reducer, and large gear.

Key Parameters: Cylinder diameter 1.2-2.4 m, ball load 5-30 t, power 55-800 kW.

3. Batching System

Function: Accurately weighs cement, lime, fly ash, aluminum powder, and water according to the recipe, with an error of ≤ ±0.5%. Equipped with multiple silos, metering, and conveying equipment.

Module components: Electronic scale, screw feeder, pneumatic butterfly valve, PLC touch screen; one-touch recipe call, batching completed within 30 seconds.

4. Mixing & Casting Machine

Function: Rapidly mixes weighed dry materials with water and aluminum powder into a fluid slurry, which is then poured into a mold for foaming.

Features: Twin-shaft forced mixing completes one batch in 60-90 seconds; hydraulically tilts 90° for drip-free pouring.

Key Parameters: Effective volume 2-4 m³, motor power 37-55 kW, removable mixing blades, wear life ≥ 30,000 cycles.

5. Tilting Cutter

Function: Cuts pre-cured billets into desired specifications with an accuracy of ±1 mm. Offcuts are recycled online.

Structure: Three sets of longitudinal, transverse, and horizontal steel wire frames; servo motors synchronize lifting and lowering, automatically compensating for wire wear.

Capacity: Cutting cycle ≤ 5 minutes/die; can cut 75-300 mm thickness, 600 mm standard length, or 1200 mm slabs.

6. Autoclave

Function: High-temperature, high-pressure steam curing allows the green body to complete the hydrothermal synthesis reaction within 8 hours, increasing its strength by 5-8 times.

Specifications: Φ2.68×32 m or Φ2.85×38 m; design pressure 1.6 MPa, operating temperature 200°C; equipped with safety interlock and automatic blowdown.

Configuration: Each medium-sized line is equipped with 4-8 units, which can be connected in series or parallel. Energy-saving models include a waste heat recovery interface.

7. PLC Control Room

Function: Serves as the control center for the entire production line, offering features such as recipe management, parameter adjustment, process monitoring, energy consumption analysis, fault alarms, and remote app viewing.

Hardware: Reserved OPC UA interface for integration with the factory’s MES/ERP system.

8. Waste Gas Heat Recovery System

Principle: Autoclave exhaust gas at 160°C is preheated to 90°C via a heat exchanger, saving 8–12% of natural gas annually.

Configuration: Plate heat exchanger+circulation pump+automatic temperature control valve.

Technical Parameters of 100,000–200,000 CBM/Year AAC Block Plant

Parameter	Value
Annual Capacity	100,000–200,000 CBM
Block Size	600×200×100 mm (standard, adjustable)
Density	400–800 kg/m³
Compressive Strength	3–5 MPa
Autoclave Pressure	12–14 bar
Power Requirement	150–300 kW
Labor Requirement	12–20 workers

What Is An AAC Block？

Autoclaved aerated concrete (AAC) blocks are a lightweight, porous, high-strength new building material.

The unique internal pore structure provides lightweight, high strength, thermal insulation, fire resistance, and sound insulation.

It is an ideal choice for achieving energy-saving and structural safety in buildings.

Application of AAC Block

Civil Buildings: Used in internal and external walls, floor slabs, roof slabs, etc. of residential buildings to reduce building weight and improve seismic performance.

Commercial Buildings: Suitable for non-load-bearing walls of shopping malls, hotels, office buildings, etc., with good thermal insulation and sound insulation effects to enhance building comfort.

Industrial Buildings: Served as wall and partition materials for factories and warehouses, meeting the special requirements of industrial production for building materials.

Special Buildings: Widely applied in hospitals, schools, gymnasiums and other places due to their excellent fire resistance and environmental protection properties.

120,000 CBM/year AAC block plant to Vietnam

Our company successfully exported a 120,000 CBM/year AAC block plant to Vietnam in 2023.

Capacity: 120,000 CBM/year

Equipment: Semi-automatic mixer, cutting machine, and autoclave

ROI: Client achieved break-even in 24 months

Support: Full installation, training, and after-sales service

This case demonstrates that medium-scale AAC plants are highly profitable in rapidly growing regional markets.

Dapatkan Sebut Harga Percuma

Mengapa Memilih Kami?

We are a trusted AAC block plant manufacturer with years of experience in delivering mini, medium, and large-scale plants.

Our advantages include:

High-quality equipment ensuring durability and efficiency
Professional technical support from design to installation
Customized solutions for different regional market needs
After-sales service and training
Competitive pricing for medium-scale investors

Choosing us guarantees stable production, professional guidance, and faster ROI.

Services We Offer

Perancangan & Reka Bentuk Projek
Menyediakan perancangan keseluruhan dan skim reka bentuk terperinci untuk loji blok AAC berdasarkan keperluan pelanggan dan keadaan sebenar, termasuk reka bentuk proses, susun atur peralatan dan reka bentuk kejuruteraan awam.
Bekalan & Pemasangan Peralatan
Membekalkan set lengkap peralatan barisan pengeluaran AAC, dan menjalankan pemasangan dan pentauliahan untuk memastikan operasi normal, memenuhi kapasiti reka bentuk dan standard kualiti produk.
Latihan Teknikal
Menawarkan latihan profesional untuk pengendali, juruteknik dan pengurus yang meliputi proses pengeluaran, pengendalian peralatan, penyelenggaraan dan pengurusan kualiti.
Perkhidmatan Selepas Jualan
Wujudkan sistem selepas jualan yang kukuh menyediakan panduan penyelenggaraan harian, penyelesaian masalah dan bekalan alat ganti untuk memastikan pengeluaran stabil yang berterusan.
Sokongan Teknikal & Naik Taraf
Menyediakan sokongan teknikal yang berterusan dan menawarkan penyelesaian peningkatan peralatan/transformasi teknikal berdasarkan keperluan pelanggan dan trend industri untuk meningkatkan kecekapan dan kualiti.
Kontrak Am EPC
Perkhidmatan EPC sehenti daripada reka bentuk, perolehan peralatan, pembinaan awam, pemasangan dan latihan kepada pengeluaran percubaan untuk pengalaman tanpa kerumitan.

Other Hot-sale Block Manufacturing Plant

Annual Production	Price (USD)	Core Configuration
100,000 m³	1.5–1.9 M	Air-turning cutting, 3×31 m autoclaves
150,000 m³	2.1–2.6 M	Robotic palletizing, 4×31 m autoclaves
200,000 m³	2.8–3.5 M	Six-sided cutting, 4×37 m autoclaves
300,000 m³	4.0–4.8 M	Dual cutting lines, 6×37 m autoclaves
400,000 m³	5.5–6.5 M	Fully automatic air-turning, 8×37 m and above autoclaves

A 100,000–200,000 CBM/Year AAC Block Plant is a medium-scale solution ideal for investors and construction companies targeting regional markets with growing demand. With moderate investment, high efficiency, flexible production, and sustainability benefits, it ensures steady revenue and long-term market presence.

If you are looking for a reliable medium AAC plant supplier, contact us today for a customized solution and professional consultation. Start producing high-quality AAC blocks for regional construction markets