The Small Scale AAC Block Plant is an autoclaved aerated concrete block production line with an annual output of less than 100,000 cubic meters, used to produce lightweight, porous AAC building blocks.
Main features: low investment, a small footprint, ease of management, and allows for future upgrades. Its production standards are the same as with those of large-scale production lines.
- Price range of Semi-automated small scale AAC block plant (30,000-50,000m3/year): Approximately $100,000-$200,000, suitable for startups.
- Price range of Fully automated small scale AAC block plant (50,000-100,000m3/year): Approximately $200,000-$400,000, suitable for small and medium-sized enterprises with stable orders.
The production process consists of six steps: raw material processing (crushing and screening), batching and mixing, pouring and aeration, pre-curing and cutting, autoclaving, and finished product processing.
Key equipment includes a ball mill, electronic batching system, pouring mixer, tilting cutter, autoclave and boiler, dust removal, and other auxiliary equipment.
Kapasiti: <100,000 m³/tahun
Autoklaf: 3-4
Keluasan kilang: 4000 -5000 m2
End product: AAC Block/Panels
Sesuai untuk: pembekal bahan binaan kecil
Standard: Cina, ASME, EU dan lain-lain
Gred Automasi: Separa automatik, Automatik Sepenuhnya
Bahan Bata: Abu Terbang/Pasir
Dimensi Bata: disesuaikan
Sijil: ISO 9001
Advantages of Small Scale AAC Block Plant
Pelaburan yang lebih rendah
A key advantage of Small Scale AAC Block Plant is setup cost savings. They need fewer equipment, smaller factory space, and less power/labor than larger facilities, cutting overall investment significantly.
Pengurusan Dipermudahkan
Automatic Small Scale AAC Block Plants are easy to operate, manage, and maintain. Their automatic batching system boosts feeding efficiency and accuracy-critical for proper ingredient ratios and mixing that impact block quality.
Teknologi Lanjutan
Pembuatan kilang kecil memenuhi piawaian kilang berskala besar. Menggunakan teknologi terkemuka dunia, untuk memastikan kualiti pengeluaran yang boleh dipercayai.
Prestasi Mesra Alam
Loji blok AAC kecil menggunakan bahan mentah mesra alam dan menghasilkan produk hijau. Dengan kapasiti yang lebih rendah daripada loji sederhana/besar, mereka mempunyai jejak karbon yang lebih kecil, memenuhi keperluan pembangunan hijau.
Process of Small Scale AAC Block Plant
1. Proses bahan mentah
Proses ini bermula dengan rawatan bahan mentah. Abu terbang atau pasir diangkut melalui tali pinggang penghantar ke kilang bebola untuk dikisar. Selepas pengilangan, buburan yang terhasil dipam ke dalam tangki simpanan buburan untuk kegunaan selanjutnya.
2. Dos dan Pencampuran
Kapur dan simen dihantar ke penimbang sukat serbuk kering, di mana ia diukur dengan tepat. Buburan dari tangki simpanan juga dipam ke skala automatik. Bahan-bahan yang disukat ini kemudiannya dicampurkan bersama dalam pengadun dan dituangkan ke dalam acuan.
2. Mengacu, Membilas, dan Pra-pengawetan
Buburan campuran dituangkan ke dalam acuan, yang kemudiannya diletakkan di dalam bilik pengawetan yang dikekalkan pada suhu 50 – 70 °C. Selepas 2 - 3 jam pra - pengawetan, bongkah mula memejal.
3. Demoulding dan Cutting
Kren pembalikan digunakan untuk membawa acuan dan menyekat ke kereta pemotong untuk dinyahbentuk. Troli pemotong kemudian mengangkut blok ke satu siri mesin pemotong, termasuk pemotongan aras, pemotongan menegak, dan mesin pemotong dua sisi. Bahan buangan atas juga dikeluarkan pada peringkat ini.
4. Autoklaf
Separa produk yang dipotong dikumpulkan di hadapan autoklaf. Mesin pengangkat atau penyeret kemudian menggerakkan troli stim yang dimuatkan dengan blok ke dalam autoklaf untuk rawatan stim, yang biasanya mengambil masa 10 – 12 jam. Proses ini meningkatkan kekuatan dan ketahanan blok AAC dengan ketara.
5. Pembungkusan dan pemuatan
Sebaik sahaja blok keluar dari autoklaf, mesin pengasing digunakan untuk memisahkannya lapisan demi lapisan. Produk siap kemudiannya diapit dengan penyangkut barang dan diletakkan pada garis pembungkusan pada palet kayu. Akhir sekali, forklift mengangkut produk yang dibungkus ke tempat penyimpanan untuk disusun mengikut spesifikasi.
Main Equipment in Small Scale AAC Block Plant
Kilang Bola: Penting untuk mengisar abu terbang atau pasir kepada kehalusan yang diperlukan.
Pengadun Buburan: Memastikan pencampuran homogen pelbagai bahan mentah.
Acuan AAC: Di mana buburan dituangkan untuk mengambil bentuk bongkah.
Mesin Pemotong: Ini termasuk pemotongan aras, pemotongan menegak dan mesin pemotong dua sisi, yang membentuk bongkah dengan tepat.
Autoklaf: Inti proses, di mana rawatan wap suhu tinggi berlaku.
Kereta Feri: Memudahkan pergerakan bahan dan separa produk dalam kilang.
Hot-Sale Small Scale AAC Block Plant
50,000 m³ Small Scale AAC Block Plant
Cost: $300,000-$600,000
Delivery time: 3-4 months
Advantages: Quick return on investment, low barrier to entry, the ability to rent land for factory construction, and manageable staff size.
Suitable for: Individual entrepreneurs and small and medium-sized enterprises.
Perkhidmatan Yang Anda Boleh Dapatkan daripada Kami
Proses Loji Blok AAC Tersuai dan Reka Bentuk Susun Atur:
Jurutera kami yang berpengalaman akan mereka bentuk proses pengeluaran dan susun atur loji yang memaksimumkan kecekapan dan produktiviti sambil meminimumkan kos.
Pembuatan dan Pembekal Mesin Blok AAC:
We provide high-quality AAC block machines.
Pembinaan Kejuruteraan, Pemasangan Peralatan, Latihan Kakitangan:
Kami menawarkan penyelesaian turnkey yang merangkumi pembinaan kejuruteraan, pemasangan peralatan dan latihan kakitangan yang komprehensif. Pasukan kami akan memastikan kilang anda beroperasi dan berjalan lancar dalam masa yang singkat.
Pengeluaran percubaan seluruh loji AAC:
Sebelum menyerahkan kilang kepada anda, kami akan menjalankan pengeluaran percubaan peralatan barisan pengeluaran untuk memastikan semuanya berjalan seperti biasa.
Top 5 Manufacturers of Small Scale AAC Block Plant
1. Guangxi Hongfa Heavy Industry Machinery Co., Ltd.
- Main Products: AAC block/ALC wall panel making plants (with an annual output of 50,000 – 500,000 m³), concrete mixing plants, and block forming machines.
- Features: It offers customizable semi-automatic or fully automatic Small Scale AAC Block Plant, equipped with PLC control systems and compatible with 380V/220V power supplies. The products have obtained CE certification. The company provides overseas installation, commissioning, and training services, and has a short after-sales service cycle.
- Suitable Enterprise Types: Startups with limited budgets, small and medium-sized building material factories planning to expand their product portfolios, and export-oriented enterprises.
2. Henan Zhengyi Building Material Machinery Manufacturing Co., Ltd.
- Main Products: AAC block/panel manufacturing plants (annual output of 50,000 – 300,000 m³), cutting machines, and autoclaves.
- Features: The equipment adopts a modular design, and customers can optionally equip it with Siemens motors or Schneider PLCs. It is equipped with a waste heat recovery system that reduces energy consumption by 18%, and its dust emission is less than 10mg/m³. It also supports customization for alpine or seismic regions.
- Suitable Enterprise Types: Enterprises focusing on energy conservation and environmental protection, as well as manufacturers planning to enter overseas markets such as Central Asia and Russia.
3. Dongyue Machinery Group Co., Ltd.
- Main Products: AAC block/panel manufacturing plants (annual output of 50,000 – 300,000 m³).
- Features: The production lines absorb German technology and have a high level of automation. The company has nearly 500 project cases worldwide and provides one-stop services including planning, installation, commissioning, and training. Its products have obtained CE, ISO, and SGS certifications.
- Suitable Enterprise Types: Enterprises pursuing stable and efficient production and aiming to reduce operating costs, especially those suitable for large-scale replicated production.
4. Jiangsu Huilong International Co., Ltd.
- Main Products: AAC block manufacturing plants (annual output of 30,000 – 300,000 m³), cutting machines, molds, and autoclaves.
- Features: Multiple specifications of molds are available, with an hourly output ranging from 1,280 to 12,000 blocks. The company also provides factory design and automation solutions.
- Suitable Enterprise Types: Small and medium-sized enterprises with limited factory space and expecting to launch production quickly, as the equipment supports flexible capacity adjustment.
5. Henan Lanshan Machinery Manufacturing Co., Ltd.
- Main Products: Small Scale AAC block Plant.
- Features: The equipment has a small footprint and low investment, making it suitable for the initial operation stage. It also supports customized configurations.
- Suitable Enterprise Types: Individual operators or small processing plants that are entering the AAC field for the first time and face constraints in capital and site.
