AAC Block Line in Chile

160,000 m3/year AAC Block Line in Chile

Recently, we successfully exported a medium-scale AAC block production line to Chile, helping our client switch from traditional bricks to sustainable, modern AAC products.

Annual output: 160,000 m³ AAC blocks
Daily output: 500–550 m³

Core Equipment Supplied:

Raw material batching & mixing system
Automatic cutting machine (vertical + horizontal)
Moulds & tilting system
Autoclaves
Boiler & steam system
Automatic packing line
Dust-collection & environmental protection system
Full electrical control system (PLC + SCADA)

Ver todas as plantas AAC

Personalize o seu custo

Why Chile Needed a Medium-Sized AAC Plant?

The Chilean market demands reliable, cost-effective wall materials with thermal insulation and earthquake resistance. A medium-scale plant matches local demand and ensures profitability.

Key Market Considerations:

Growing urbanization in Santiago, Valparaíso, and Concepción
Preference for industrialized construction methods
Need for thermally efficient and lightweight materials
Opportunity for regional supply without overcapacity

Investment Range: USD 1,200,000 – 2,300,000, optimized for Chilean raw material availability.

AAC Block Production Line Exported to Chile

Capacidade de produção:

Annual output: 160,000 m³ AAC blocks
Daily output: 500–550 m³

Products: Standard blocks, partition blocks, lintel blocks, and custom-density blocks (400–700 kg/m³)

Main Equipment Supplied:

Raw material batching & mixing systems
Fully automatic cutting machines (vertical + horizontal)
Autoclaves with energy-saving technology
Boiler & steam system
Automatic packing line
Environmental protection & dust collection systems
Integrated PLC + SCADA control

Services Provided:

Plant layout design and shipping coordination
On-site assembly and commissioning in Chile
Operator training (30 days)
1-year warranty with lifetime technical support

What Is an AAC Block Production Line?

AAC blocks are lightweight, eco-friendly alternatives to clay and concrete blocks. Made from sand, cement, lime, gypsum, and aluminum powder, blocks are produced through mixing, pouring, cutting, and autoclaving.

Production Steps: raw material preparation → slurry mixing → pouring & pre-curing → automatic cutting → autoclaving → packing & storage

Why AAC is Suited for Chile:

70% lighter than concrete, reducing transport costs
Excellent thermal insulation for varied climates
Fire resistance up to 4 hours
Earthquake-resistant due to low mass
Reduced construction labor and costs

Advantages of AAC Block Line in Chile

1. Locally Optimized Formulation:

Adjusted for Chilean sand, lime, and cement
Reduced aluminum use for cost savings
Stable density and block quality

2. Automatic Cutting for High Precision:

Smooth surface finish, low waste (<2%)
Dimensional accuracy ±1.5 mm

3. Energy-Saving Autoclaves:

Efficient steam consumption
Uniform curing ensures strong blocks
Long service life (20+ years)

4. Designed for Seismic Safety:

Reliable curing under Chilean earthquake-prone conditions
Stable operation in coastal and highland areas

5. Regional After-Sales Support:

Bilingual engineers (English + Spanish)
Fast spare parts delivery in South America
Remote monitoring for troubleshooting

Project Timeline & Installation

Stage	Duration	Key Highlights
Engineering & Design	20 days	Land use optimized, workflow designed
Equipment Production	60 days	Quality inspection & test runs
Shipping	30 days	14 containers to Chile
Installation & Commissioning	40 days	Local staff trained, full debugging
Production Start	2025	Reached 95% capacity in 3 weeks

Client Feedback:

“The line runs steadily, block quality is excellent, and support from the engineering team is very responsive.”

Benefits to Chile’s Construction Market

Cost Efficiency:

Lighter blocks reduce transport and material costs
15–25% savings on overall construction compared to clay bricks

Improved Quality:

Consistent thermal comfort for residential and commercial buildings
High durability and fire resistance

Sustainability:

Lowers CO₂ emissions and energy consumption
Reduces construction waste, supporting Chile’s green building initiatives

Technical Specifications

Item	Data
Plant Capacity	160,000 m³/year
Gama de densidade	400-700 kg/m³
Cutting Accuracy	±1.5 mm
Steam Pressure	1.2–1.4 MPa
Autoclave Quantity	4 sets (Φ2.68×36 m)
Land Requirement	15,000–17,000 m²
Workers Needed	20–25 operators
Consumo de energia	450–580 kWh per shift

Porquê escolher-nos?

20+ years of Fábrica de CCA experience, exporting to Latin America, Africa, and Asia
Turnkey solutions covering planning, equipment, installation, recipe optimization, and local guidance
Cost-effective designs reducing energy, labor, and raw material expenses
Medium-scale plant ROI: typically 2–3 years in Chile

Ver todas as plantas AAC

Personalize o seu custo