Custom Solutions for Your AAC Production Business
If youโre searching for a trusted AAC (Autoclaved Aerated Concrete) Plant Supplier, we stand as your top choice. As a leading AAC Plant Supplier and manufacturer, we redefine efficiency and sustainability in the AAC industry with cutting-edge technology, durable equipment, and tailored solutions-empowering businesses of all sizes to meet the growing demand for lightweight, eco-friendly building materials.
We provide fully automatic AAC block making plants and semi-automatic AAC block making plants. The production capacity ranges from 30,000 mยณ to 600,000mยณ per year.
- Exported to 80+ countries
- Capacity: 30,000 mยณ to 600,000mยณ per year
AAC Plant With Various Capabilities for your Needs
According to production capacity, AAC Plant can be divided into small, medium and large scale.
Mini/small AAC Plant
Capacity: 30000-100000 m3/year
Avtoklav: 1-3 sets
Zavod: about 4000-10000m2
Types: semi-automatic/ fully automatic
Features: low initial investment, high flexibility.
Suitable for: Start-ups or enterprises with limited investment and small market demand.โ
O'rta miqyosda AAC Plant
Capacity: 100000-200000 m3/year
Avtoklav: 4-8 sets
Zavod: about 10000-20000m2
Type: fully automatic
Features: stable production capacity, controllable costs, flexibility, large-scale production, etc.
Suitable for: Enterprises with a certain market share and stable demand.
Why Choose Us As Your AAC Plant Supplier?
Professional Technology & Premium Quality
Withย 25+ years of R&D and manufacturing experienceย in AAC production equipment, we have a dedicated team of engineers and technicians to ensure our plants operate at industry-leading standards. Every link in the AAC production chain is equipped with high-precision, durable equipment:
- Raw Material Mixing System: Uses dual-shaft forced mixers to ensure uniform blending of cement, lime, fly ash, aluminum powder, and waterโlaying the foundation for high-strength AAC products.
- Autoclave Equipment: Adopts intelligent temperature and pressure control (1.2MPa pressure, 190โ temperature) to ensure full hydration of AAC, enhancing product durability and thermal insulation.
- Cutting Machine: Features CNC precision cutting to achieve accurate dimensions (error โค 1mm) for AAC blocks/panels, reducing material waste and improving construction efficiency.
- Waste Recycling System: Integrates a closed-loop water recycling unit to reuse 90% of production water, aligning with green building standards.
Personalized Customization for Diverse Needs
No two AAC businesses are the sameโwhether youโre a startup launching a small AAC workshop, a construction company expanding in-house production, or a large manufacturer targeting global markets, we design solutions tailored to your exact requirements:
- We conduct in-depth consultations to understand your production goals, budget, factory space, and local raw material availability (e.g., adapting to fly ash, slag, or sand-based formulas).
- Our services cover full-cycle support: factory layout planning, equipment selection, on-site installation, and commissioningโensuring the plant fits your space and operates seamlessly from day one.
Rich Overseas Export Experience
Our AAC plants have been exported to 80+ countries across Europe, Asia, Africa, South America, and Oceania, including Germany, India, Nigeria, Brazil, and Australia. We strictly comply with international standards (ISO, CE, ASTM, GB) to ensure every plant meets local construction regulations and quality requirements:
- For European markets: Our plants meet EUโs EN 12602 standard for AAC products, with low VOC emissions and energy-saving designs.
- For African/Asian markets: We optimize equipment for local raw material characteristics (e.g., high-adaptability mixers for low-grade fly ash) and provide dust-proof and corrosion-resistant modifications for harsh climates.
- To serve you better, we have established overseas offices and authorized agents in 15 countries, enabling fast on-site support and spare parts delivery.
Full-Lifecycle Service & Worry-Free Operation
We donโt just sell equipmentโwe partner with you for long-term success:
- Pre-Sales Support: Provide detailed feasibility studies, raw material testing, and production cost analysis to help you make informed decisions.
- On-Site Installation & Training: Send professional technicians to your factory for equipment assembly, debugging, and operator training (including safety protocols and daily maintenance).
- Sotishdan keyingi xizmat: Offer 24/7 technical support via phone, video call, or on-site visits. If issues arise, we respond within 4 hours and resolve problems within 72 hours for most regions.
- Regular Maintenance Visits: Our team conducts annual inspections to check equipment wear, update software (for automatic plants), and provide maintenance advice, extending the plantโs service life to 15+ years.
Factory-Direct Pricing & Cost-Effectiveness
As a direct manufacturer (no middlemen), we offer competitive factory prices without compromising quality. Our AAC plants help you reduce costs in multiple ways:
- Low Labor Costs: Fully automatic plants require only 3โ5 operators per shift (vs. 10+ for traditional semi-automatic lines).
- Energy Savings: Intelligent frequency conversion motors and heat recovery systems reduce energy consumption by 15โ20% compared to ordinary AAC plants.
- High Raw Material Utilization: Precision cutting and waste recycling reduce material waste to โค 3%, lowering raw material procurement costs.
How AAC Is Produced Step By Step In Our Plant?
Our AAC plant follows a scientific, efficient process to ensure consistent product quality:
- Raw Material Preparation: Crushing (lime, cement), grinding (fly ash/slag), and storageโwith automatic feeding systems to control ingredient ratios.
- Mixing & Pouring: The mixing system blends raw materials with water and aluminum powder (foaming agent) into a slurry, which is poured into molds.
- Primary Curing: The slurry is cured at 40โ50โ for 2โ3 hours to form a solidified block (initial setting).
- Cutting: CNC cutting machine trims the block into standard-sized AAC blocks/panels or customized shapes.
- Autoclaving: The cut blocks are placed in autoclaves for 8โ12 hours of high-temperature, high-pressure curingโenhancing strength and thermal insulation.
- Cooling & Stacking: Autoclaved products are cooled to room temperature, then automatically stacked by a robotic arm for storage or delivery.
- Quality Inspection: Each batch of AAC products undergoes strength testing, density testing, and thermal conductivity testing to ensure compliance with standards.
Advantages of Our Automatic AAC Plant
- High Efficiency: Fully automatic plants achieve a production cycle of 12โ16 hours (from raw material to finished product), with a 30% higher output than semi-automatic lines.
- Easy Operation: Equipped with a PLC control system and touchscreen interfaceโoperators can monitor production data (temperature, pressure, output) and adjust parameters with one click.
- Stable Product Quality: Consistent mixing, curing, and cutting ensure AAC products meet global standards (compressive strength โฅ 3.5 MPa, thermal conductivity โค 0.12 W/(mยทK)).
- Eco-Friendly: Uses industrial by-products (fly ash, slag) as raw materials, reduces carbon emissions by 40% compared to traditional concrete production, and recycles 90% of water.
- Wide Adaptability: Can produce AAC blocks (500ร200ร100 mm to 600ร240ร200 mm), AAC panels (2440ร610ร100 mm), and customized components (lintels, columns) to meet diverse construction needs.
- Low Maintenance: Equipment is made of wear-resistant materials, with modular design for easy part replacementโreducing downtime to โค 2 days/year.
Application of Our AAC Plant
Our AAC plants are widely used in the construction industry, catering to:
- Residential Construction: Production of lightweight AAC blocks for interior/exterior walls, reducing building load by 30% and improving sound insulation.
- Commercial & Industrial Construction: Manufacturing fire-resistant AAC panels (fire rating โฅ 4 hours) for shopping malls, factories, and warehouses.
- Infrastructure Projects: Supply of AAC lintels and prefabricated components for roads, bridges, and affordable housing projects.
- Renovation & Retrofitting: Small-scale AAC plants for producing thin AAC panels to upgrade old buildingsโ thermal insulation.
Honors & Certifications
We adhere to strict quality and safety standards, holding international certifications to ensure our AAC plants meet global requirements:
- Quality Management: ISO 9001 Certification
- Environmental Management: ISO 14001 Certification
- Occupational Health & Safety: ISO 45001 Certification
- Product Compliance: CE Certification (for European markets), ASTM Certification (for North American markets), GB Certification (for Chinese markets)
- Industry Honors: National High-Tech Enterprise, Top 10 Green Building Equipment Supplier, Outstanding Export Enterprise
Top 5 AAC Plant Suppliers in China
There are many brand AAC Block Making Plant Manufacturers in China. They have not only gained a lot of users in China, but also exported to all over the word, wining a good reputation. The following are the top ten AAC Block Making Plant Manufacturers in China.
1. Anhui KEDA Industrial Co., Ltd.
Main Equipment: Complete AAC lines with an annual output of 200,000โ800,000 mยณ.
Advantages: Only company in Asia to combine German AAC technology with localized Chinese manufacturing. The complete line energy consumption is โค32 kWh/mยณ, 12% lower than the industry average. With over 170 complete lines worldwide.
Suitable for: Large groups, well-capitalized listed companies.
Advantages: With extensive experience in complete turnkey lines, can assist with applications for export credit and sovereign-guaranteed financing. The average project size is โฅ500,000 mยณ.
2. Jiangsu Teeyer Intelligent Equipment Corp.
Main equipment: Teeyer-ACSRยฎ longitudinal six-sided cutting units, Teeyer-AutoPackยฎ automatic packaging lines, and waste heat recovery systems.
Advantages: The first manufacturer in China to achieve domestic production of AAC equipment (since 1997). With national-level CNAS-certified laboratory, and can verify raw material-level formulas for our customers. The full-line delivery cycle is โค 6 months, 30% faster than European suppliers.
Suitable for: Medium- to large-sized, established enterprises with a strong need to automate existing lines or those who prefer a phased investment approach.
3. Guangxi Hongfa Group
Main Equipment: Dual-purpose AAC/ALC production lines with an annual output of 100,000โ600,000 mยณ, HF-Cutยฎ high-precision cutting machines, and HF-Steamยฎ energy-saving autoclaves.
Advantages: Equipment is CE, ISO 9001, and Russian GOST certified. 4S parts centers are located in Vietnam, Indonesia, and India, providing 72-hour delivery of overseas spare parts.
Suitable for: Growing companies planning to expand from medium to large within 5โ10 years, and export-oriented enterprises in ASEAN/Middle East.
4. Beijing REIT Equipment Technology Co.
Main equipment: RT-AAC Mini series (50,000โ150,000 mยณ modular production lines), RT-Batchยฎ cloud batching system, and RT-Edgeยฎ scrap recycling system.
Advantages: Focusing on the small and medium-sized market, the entire production line requires only 9,000 mยฒ of floor space. Its containerized modular design allows for on-site assembly overseas within 45 days. It offers a light-asset lease-to-own model to alleviate cash flow pressure.
Suitable for: Startups, small, local private building materials manufacturers, and investors with limited funds who want to quickly enter the AAC market.
5. Aircrete China Co. Ltd.
Main Equipment: Aircrete-4.0ยฎ fully automatic panel production line, Aircrete-Cureยฎ steam curing control system, Aircrete-WMSยฎ intelligent warehousing.
Advantages: Exclusively licensed from Aircrete of the Netherlands, the globally patented “Stationary, Formless, and Gas-Enhancing” technology.
Suitable for: High-end panel manufacturers, prefabricated interior/steel structure enclosure companies seeking โค1 mm diagonal accuracy.
Top 5 AAC Plant Suppliers All Over the World
1. HESS Group (Germany)
With over 70 years of experience, we have built over 100 complete AAC plants worldwide.
The superSMART series is renowned for its high-speed horizontal cutting and fully automated steam curing, with a single machine boasting a daily production capacity exceeding 2,000 mยณ.
With technical centers in Europe, North America, and Asia, HESS Group provides comprehensive EPC services, from process design to operations and maintenance training.
2. Masa Group (Germany)
With over 110 years of experience in concrete products, Masa offers complete AAC slab and block production lines with annual capacity ranging from 300,000 to 600,000 mยณ.
Its intelligent MES system supports remote diagnostics and predictive maintenance.
Masa Group has spare parts centers in Germany, the United States, and China, with a global response time of less than 24 hours.
3. Anhui KEDA Industrial Co. (China)
China’s largest complete AAC production line supplier, with over 50 production lines in operation overseas, covering India, the Middle East, Southeast Asia, and Eastern Europe.
Our independently developed zero waste cutting system and energy-saving steam curing kiln help customers reduce costs by an average of 8-12%.
4. Wehrhahn GmbH (Germany)
With over 100 years of experience in AAC technology, renowned for its highly customized capabilities.
The AKG รorlu project in Turkey boasts a daily production capacity of 2,074 mยณ, setting a new global record for the largest single unit.
The superSMART 2000 series supports seamless expansion to reinforced AAC panels, providing investors with room for future upgrades.
5. Aircrete Europe BV (Netherlands)
As the global pioneer in flat-bread cutting and horizontal steam curing, we have built over 100 AAC plants in 20 countries.
The modular Flat-Cake system reduces board scrap rates to less than 0.5%, making it highly sought after in the high-end board market.
The above five AAC Plant Supplier all have turnkey EPC capabilities and can provide differentiated solutions based on customers’ production capacity, budget and environmental requirements. They are the preferred partners for building or upgrading AAC plants around the world.
Ready to Start Your AAC Block Business?
Whether youโre a startup, SME, or investor, we have the right solution for you. From budget-friendly mini lines to high-automation turnkey projects, we will guide you from planning to profit.