AAC Block Plant Exported to Malaysia

200,000 m3/year AAC Block Plant Exported to Malaysia

As a leading AAC block manufacturing plant manufacturer, we have successfully delivered complete AAC production lines to more than 80 countries. One of our recent turnkey cases is the 200,000 m³/year AAC Block Plant exported to Malaysia, designed, engineered, and installed by our technical team.

Country: Malaysia
Project Scale: 200,000 m³/year AAC block plant
Client Type: Local building material group
Project Service: Turnkey (Design + Equipment + Installation + Training)
Shipping Ports: Klang, Penang
Delivery Time: 65 days
Installation: 28 days
Trial Production: After 7 days of commissioning

This Malaysian customer wanted to shift from traditional clay blocks to lightweight AAC blocks due to growing demand for energy-efficient and eco-friendly building materials in Malaysia’s housing and infrastructure sector.

Our engineering team designed a complete high-automation AAC production line according to Malaysia’s market, raw material availability, and land conditions.

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What Is a 200,000 m³/Year AAC Block Plant?

A 200,000 m³/year AAC Block Plant is an industrial production facility capable of producing 200,000 cubic meters of AAC blocks annually. This capacity level is commonly chosen by regional or national suppliers who aim to meet growing construction demand in residential, commercial, and infrastructure projects.

Malaysia typically prefers 100,000–300,000 m³/year plants due to steady yet growing AAC adoption across the country.

Main Equipment of 200,000 m³/Year AAC Block Plant Exported to Malaysia

The plant includes a complete, high-efficiency production line for stable large-scale output:

Ball mill & slurry mixer – uniform raw material preparation
Automatic batching & dosing system – accurate measurements, reduced waste
Vertical & horizontal cutting machines – ±1 mm precision
Tilting cradles & pre-curing area – green block setting
Autoclave & steam boiler – rapid curing, high strength
Palletizing & packaging systems – smooth handling
PLC electrical control system – automated, labor-saving

This setup ensures high-quality AAC blocks for residential, commercial, and industrial projects in Malaysia.

Why the Malaysian Client Chose Us？

1. Turnkey Engineering Support

We provided:

Full plant layout
Structural foundation design
Electrical pipeline drawings
Local installation supervision

2. Stable and Automated Production Line

The client wanted:

Precise cutting
Low labor cost
High output stability

We delivered a semi-automatic line upgraded with a fully automatic cutting system.

3. High-Quality Autoclaves

Our autoclaves meet:

ASME standards
EU PED requirements
Long lifespan (15–20 years)

4. Cost-Effective Total Solution

Compared to European suppliers:

Same quality
40–60% lower price
Faster delivery

Export & Installation Process in Malaysia

1. Pre-Production

Raw material testing with Malaysia clay & fly ash
Customized mold sizes based on local block standards
Layout design according to client land dimensions (120 × 80 m)

2. Manufacturing & Inspection

48-day workshop production
Machine testing before shipment
Video inspection with Malaysian client

3. Shipping to Malaysia

12×40HQ containers
CIF Port Klang
We handled all documents:
- Packing list
- COO
- Commercial invoice
- Bill of lading
- HS code compliance

4. On-Site Installation

Mechanical installation (15 days)
Electrical installation (6 days)
Training for 12 Malaysian workers

5. Trial Production

We helped the customer produce the first 1,000 m³ AAC blocks, ensuring:

Correct density
Accurate dimensions
Stable curing strength

Final Results After Production Start

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The client achieved:

✔ 98% Qualified Block Rate

✔ 1,500–2,000 m³ daily output (stable)

✔ 28% lower material cost vs traditional clay bricks

✔ Access to new government & commercial projects

✔ Ability to supply to Johor, Kuala Lumpur, Malacca, Penang

Malaysia is now planning to increase AAC adoption, and our client is already considering expanding to 300.000 m³/Jahr within 2 years.

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Why Global Buyers Trust Us

✔ Over 80+ countries with AAC-Anlage export experience

✔ Complete design + manufacturing + installation service

✔ Competitive cost with European-standard quality

✔ Experienced engineers

✔ Fast delivery & rich spare parts supply

Our strong references in Asia, Middle East, Africa, and South America give overseas customers confidence.

Andere Hot-sale Block Manufacturing Plant

Jährliche Produktion	Preis (USD)	Kern-Konfiguration
100,000 m³	1.5-1.9 M	Schneiden im Luftstrom, 3×31 m Autoklaven
150,000 m³	2.1-2.6 M	Palettierroboter, 4×31 m Autoklaven
200,000 m³	2.8-3.5 M	Sechsseitiges Schneiden, 4×37 m Autoklaven
300,000 m³	4.0-4.8 M	Zwei Schneidlinien, 6×37 m große Autoklaven
400,000 m³	5.5-6.5 M	Vollautomatische Autoklaven mit Luftumwälzung, 8×37 m und mehr