60,000 m³/Year AAC Block Plant for Philippines

High-quality 60,000 m3/Year AAC Block Plant for Philippines

In July 2024, we successfully delivered a 60,000 m3/Year AAC Block Plant for Philippines, enabling a local construction materials company to establish a high-efficiency, fully automated AAC production line.

Client: Philippines-based construction materials company
Plant Type: Planta media de hormigón celular
Capacidad de producción: 60,000 m³/year
Scope of Supply:

Full equipment manufacturing and export
Customized factory layout and design
On-site installation supervision
PLC electrical automation system
Operator and maintenance training
Commissioning and production support

Project Timeline:

Equipment manufacturing: 35 days
Shipping & logistics: 20 days
On-site installation: 18 days
Commissioning & training: 5 days

The client chose a 60,000 m³/year plant because it offers moderate investment, stable production, and scalability, suitable for regional supply across Luzon and Visayas islands.

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Why the Philippines Is a Growing Market for AAC Blocks?

The Philippines’ construction industry is expanding rapidly due to urbanization, infrastructure development, and government housing initiatives. Key factors driving AAC block demand include:

Rapid urban development in Manila, Cebu, Davao, and other major cities
Government regulations promoting sustainable and eco-friendly building materials
Demand for lightweight, fire-resistant, and energy-efficient blocks
Faster construction and labor savings compared with traditional clay bricks

Investing in Tecnología CAA allows Filipino construction suppliers to meet growing housing and commercial construction demand while reducing operational costs.

What Is an AAC Block Plant?

An AAC (Autoclaved Aerated Concrete) block plant produces lightweight, thermally insulating building blocks. Raw materials include cement, lime, sand, fly ash, gypsum, aluminum powder, and water, which are mixed, poured into molds, pre-cured, cut, and autoclaved under high-pressure steam to form high-strength blocks.

Benefits of AAC blocks:

Lightweight, reducing structural load
High compressive strength and durability
Excellent thermal and sound insulation
Fire-resistant and eco-friendly
Faster and more cost-effective to install than clay bricks

In the Philippines, AAC blocks are ideal for residential, commercial, and public infrastructure projects, complying with local building codes and energy efficiency standards.

Main Equipment Used in 60,000 m3/Year AAC Block Plant for Philippines

The Philippine plant features a complete turnkey equipment set designed for local conditions:

Raw Material Grinding: Ball mill for sand and fly ash
Slurry Mixing System: Ensures uniform consistency
Automatic Batching & Dosing: Accurate measurement of cement, lime, gypsum, and aluminum powder
Casting & Pre-curing Molds: For green block formation
Cutting Machines: Vertical and horizontal cutting for precise block sizes
Tilting Cradle & Pre-curing Area: Stabilizes blocks before autoclaving
Autoclave System: High-pressure steam curing for full strength
Boiler & Steam System: Energy-efficient operation
Palletizing & Packaging System: Smooth handling of finished blocks
PLC Electrical Control Cabinet: Ensures stable automated production

This configuration ensures high output, consistent block quality, energy efficiency, and low labor dependency, which are critical for Philippine investors.s.

Production Process of the Philippine AAC Plant

Raw Material Preparation: Sand, fly ash, cement, lime, and water mixed into slurry
Batching: PLC-controlled system ensures precise material ratios
Casting: Slurry poured into molds and pre-cured for 2–3 hours
Tilting & Cutting: Green blocks demolded and cut into standard sizes (600×200×100/150 mm)
Autoclave: High-pressure steam curing for 8–12 hours for full strength
Final Handling & Packaging: Blocks stored and packaged for local delivery

The fully automated process guarantees minimal waste, consistent density, and high-quality blocks, meeting Philippine construction standards.

Communication & Purchasing Process

Initial Contact: Client reached us via the official website.

Rapid Response: Our team replied within 12 hours to confirm requirements.

Requirement Discussion: Discussed production capacity, automation, land size, local raw materials, and budget.

Customized Solution: Engineers designed a tailored 60,000 m³/year AAC plant plan, including layout and equipment configuration.

Factory Visit: Client visited our factory to inspect running lines and quality control systems.

Contract Signing: Client confirmed the solution and signed the contract to start the project.

Customer Concerns & How We Addressed Them

1. Adaptación de materias primas

We tested local Philippine sand and fly ash to ensure block quality and compressive strength.

2. Energy Efficiency & Cost

Configured energy-saving boilers and autoclaves to reduce electricity consumption.

3. Block Quality Compliance

Automated cutting and autoclaving guarantee ±1 mm accuracy and compliance with Philippine building codes.

4. Operator Training

On-site training ensures operators can manage the plant efficiently with minimal supervision.

5. ROI & Scalability

Plant design allows easy expansion to 80,000 m³/year if regional demand increases.

Production Performance After Startup

Steaming and Curing Cart for aac block manufacturing

Daily Output: 200–220 m³
Block Density: 550–650 kg/m³
Qualified Rate: 97%
Energy Consumption: 15–18% lower than standard small-scale plants
Operational Stability: Continuous production with minimal downtime

The client quickly supplied residential, commercial, and industrial projects, capturing regional market share in Luzon and Visayas.

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Comentarios de los clientes

“We are very satisfied with the AAC block plant and the professional support from the team. From consultation to installation, everything was handled smoothly. Our operators learned quickly, and the plant runs efficiently. The blocks meet local building standards, and we are confident in expanding production.”

Por qué elegirnos？

20+ years of Planta de hormigón celular engineering and international export experience
Turnkey solutions customized for local raw materials and market requirements
Full support: design → equipment → installation → training
High-quality, energy-efficient equipment with low maintenance
Fast delivery and responsive technical support
Proven track record in Southeast Asia