300,000 m3/Year AAC Plant Exported to Saudi Arabia
Recently, our 300,000 m3/year AAC Plant exported to Saudi Arabia. This project includes full design, manufacturing, installation, commissioning, and training, helping the client produce high-quality AAC blocks that meet Saudi building codes and thermal-insulation standards.
- Ubicación: Riyadh region
- Capacidad de producción: 300.000 m³/año
- Plant Category: Large AAC Block Manufacturing Line
- Setup Cost Range: USD 2,000,000 – 3,000,000
• Product Types:
- AAC Blocks (various sizes)
- AAC Panels (optional future upgrade)
- Load-bearing and non-load-bearing blocks
• Scope of Supply:
We provided a full turnkey AAC block manufacturing plant, covering:
- Complete equipment supply
- Factory layout planning
- Foundation drawings
- Autoclave system
- Cutting line
- Mixing, batching, and pouring system
- Curing, packaging, and automation
- Overseas installation & commissioning
- Staff training
- Long-term technical support
Why the Saudi Client Invested in a 300,000 m³/year AAC Plant?
Saudi customers usually care about the following factors:
1. High demand from mega-projects
Saudi Arabia’s large-scale developments require:
- Lightweight wall systems
- Fire-resistant materials
- Better thermal insulation for desert climate
→ AAC is now a preferred material for residential, commercial, and industrial buildings.
2. Shortage of local AAC suppliers
Large contractors face supply delays and high prices.
Owning an Planta de hormigón celular ensures:
- Stable supply
- Controlled quality
- Higher profit margins
3. Ideal capacity for national market
A 300,000 m³/year (large) AAC plant matches Saudi demand, allowing the client to supply:
- Riyadh
- Dammam
- Jeddah
- NEOM and Western regions
What Is an AAC Block Machine?
An AAC (Autoclaved Aerated Concrete) block plant is a complete production system used to manufacture lightweight aerated concrete blocks. The plant includes raw material mixing, pouring, rising, cutting, autoclaving, and packaging.
The final product—AAC blocks—is widely used in modern buildings because of its insulation performance, low weight, fire resistance, and energy efficiency.
AAC Block Plant Capacity Options
Below is a general classification for investors evaluating plant sizes:
| Plant Type | Capacity (m³/year) | Lo mejor para |
|---|---|---|
| Mini planta de hormigón celular | 30,000 - 100,000 | Startups, local markets, low investment |
| Planta media de hormigón celular | 100,000 - 200,000 | Regional market supply |
| Gran planta de hormigón celular | 200,000 – 600,000+ | National-scale mass production |
Why the Saudi Client Chose Us?
1. Proven Experience in the Middle East
We have delivered multiple AAC projects across the Gulf region, allowing us to understand:
- Saudi climate
- Standards
- Raw material differences
- Local construction preferences
2. Cost-effective but high-performance equipment
Our lines reduce:
- Cement and lime consumption
- Electricity use
- Maintenance downtime
Ensuring lower production cost per m³.
3. Customized solution for Saudi sand & cement
Saudi Arabia’s desert sand characteristics require adjustments in:
- Slurry formula
- Additive ratios
- Grinding system
We optimized everything for stable density and strength.
4. Fast installation & commissioning
Our onsite engineers completed:
- Full installation
- Calibration
- Test production
within 90 days, helping the customer start sales quickly.
5. Long-term spare parts supply
We maintain a fast logistics chain for the Gulf region to minimize downtime.
Production Cost & Profit Analysis for Saudi Arabia
Estimated cost per m³:
- Materias primas: Low–moderate (Saudi has inexpensive sand & cement)
- Energy cost: Moderate
- Labor cost: Moderate
- Total estimated cost: $28–$35 per m³
Selling price range in Saudi Arabia:
- $55–$70 per m³
Estimated profit:
≈ $20–$30 profit per m³
→ At 300,000 m³/year, potential annual profit:
$6–9 million USD
Plant Layout & Production Flow
Results After Commissioning
After installation, the Saudi customer achieved:
- Stable production: over 900 m³/day
- Excellent density and strength
- Lower raw material cost
- 99% cutting accuracy
- Strong market demand and repeat orders
The plant now supplies multiple major contractors in Riyadh and NEOM.
Start Your AAC Block Manufacturing Plant？
This successful 300,000 m³/year AAC block plant exported to Saudi Arabia demonstrates our ability to deliver:
- Reliable equipment
- Fast installation
- Local-standard quality
- High-return investment
If you are planning to build an AAC block plant, we can provide a complete turnkey solution.
Common Questions from Saudi Customers
1. How much does a 300,000 m³ AAC plant cost?
USD 2M–3M, depending on automation level and autoclave quantity.
2. How many workers are required?
Around 35–50 workers per shift for a large automated plant.
3. What raw materials are used in Saudi Arabia?
- Arena
- Cement
- Cal
- Yeso
- Polvo de aluminio
All are widely available locally.
4. Can you help with factory layout and land planning?
Yes. We provide complete:
- 2D/3D layout
- Workshop height & size recommendations
- Foundation drawings
5. Can the plant produce AAC panels in the future?
Yes, the line can be upgraded to produce AAC wall panels.
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