120,000 m3/year AAC Block Plant to Uruguay
Recently, we exported and installed a medium-scale AAC Block Plant to Uruguay with capacities of 120,000 m3/year. As a leading manufacturer of AAC (Autoclaved Aerated Concrete) block production plants.
- Posizione: Uruguay
- Annual Capacity: 120,000 m³/year
- Setup Cost Range: USD 1,200,000 – 2,300,000
- Main Products Produced: AAC blocks, AAC panels, reinforced blocks
- Target Market: Residential, commercial, and public infrastructure projects
- Production System: Semi-automated with options for full automation
- Raw Materials Used: Sand, cement, lime, gypsum, aluminum powder
- Production Lead Time: 45–60 days
- After-Sales Services: 12-month warranty, technical support, operator training
Why Uruguay Chose a 120,000 m³ AAC Plant?
Uruguay’s construction industry is on the rise, driven by a demand for affordable, energy-efficient building materials that can meet the country’s climate and seismic conditions. The key factors driving the decision to invest in an AAC block production line include:
- Rising Demand for Sustainable Construction: The increasing emphasis on energy-efficient buildings e green construction practices in Uruguay made AAC blocks the ideal choice. Their thermal insulation properties contribute to lower energy costs.
- Seismic Activity: Uruguay, like much of South America, experiences earthquakes. AAC blocks are known for their lightweight, seismic-resistant properties, making them suitable for regions with seismic risks.
- Cost-Effectiveness: With a focus on affordable housing and large-scale residential projects, the 120,000 m³/year capacity offers an economical solution for high-quality building materials.
- Compliance with Local Building Codes: AAC blocks are widely recognized for meeting international fire resistance e seismic standards, which are essential for building safety in Uruguay.
What is an AAC Block Plant?
An AAC (Autoclaved Aerated Concrete) production line is a high-tech manufacturing system designed to produce lightweight, fire-resistant, thermal-insulating concrete blocks. The process involves several stages:
- Preparazione delle materie prime: The raw materials, including sand, lime, gypsum, and aluminum powder, are blended in precise proportions.
- Molding: The mixed slurry is poured into molds to create the desired block shapes.
- Pre-indurente: Blocks undergo a light pre-curing phase, allowing them to solidify before autoclaving.
- Autoclave: The blocks are then placed in an autoclave (a high-pressure steam chamber) to cure at elevated temperature and pressure, which gives them their strength e durability.
- Cutting and Packaging: After curing, the blocks are cut into specific sizes and packaged for delivery.
Customized 120,000 m3/year AAC Block Plant to Uruguay
For our Uruguayan client, we provided a semi-automated AAC block manufacturing plant with the following features:
1. Raw Material Preparation System
- Ball mills for fine grinding of raw materials.
- Precise batching systems to ensure consistent proportions of raw materials.
- Automated mixing units for accurate mixing of the slurry.
→ Improved consistency and reduced material waste.
2. Molding and Pre-curing System
- Flexible molds to produce blocks in various sizes.
- Pre-curing chambers that allow blocks to partially harden before moving to the autoclave.
→ Ensures uniform strength and quality control.
3. Cutting System
- Advanced cutting machines con automatic wire tensioning for precise cutting.
- Horizontal and vertical cutting options for flexibility in block sizes.
→ Minimizes waste and enhances cutting efficiency.
4. Autoclaving System
- Multiple autoclaves for large-scale curing of blocks under high pressure and steam.
- Energy-efficient autoclaving process to reduce operational costs.
→ Ensures fire resistance e seismic resistance for building safety.
5. Finished Product Handling System
- Automated palletizing system to handle finished blocks efficiently.
- Conveyor system to move blocks from the cutting area to storage and packaging.
→ Reduces labor costs and increases overall productivity.
6. Full Automation Option
- Waste material recycling system for reusing raw materials.
- Real-time production monitoring system (ERP) for better control and maintenance.
→ Optimizes plant performance and reduces downtime.
Advantages of the 120,000 m³ AAC Plant in Uruguay
1. High Efficiency for Medium-Sized Projects
- Il 120,000 m³/year capacity is ideal for medium-sized projects, meeting the growing demand for AAC blocks in Uruguay’s residential and commercial construction sectors.
2. Earthquake-Resistant and Fire-Proof
- AAC blocks offer superior seismic resistance e fire protection, making them a safe choice for construction in earthquake-prone regions.
3. Meets Uruguay’s Sustainability Goals
- The plant produces eco-friendly AAC blocks that align with the country’s growing focus on sustainable e green construction practices.
4. Cost-Effective and Scalable
- Il semi-automated plant reduces initial investment while maintaining high production efficiency. It can be scaled up in the future to meet increased demand.
5. Faster Construction and ROI
- Due to the lightweight nature of AAC blocks, construction times are shortened, reducing labor costs and speeding up project completion.
Export, Installation & Commissioning
Shipping: We ensure safe transport of equipment using reinforced containers.
Installation: Our engineers oversee on-site installation and commissioning, ensuring smooth setup and operation.
Training: Forniamo formazione degli operatori to ensure your team can efficiently operate the plant.
Testing: Once installed, we perform full system testing to ensure the plant is operating at peak efficiency.
Perché scegliere noi?
- 20+ Years of Expertise
We have over 20 years of experience in the AAC block manufacturing industry, ensuring trusted, successful installations worldwide. - Complete Turnkey Solutions
From consultation e plant design a installazione, training, and support, we offer a full-service solution. - Top-Quality Equipment
Our plants use premium components for reliability e efficiency, minimizing downtime. - Cost-Effective Pricing
As direct manufacturers, we provide competitive pricing, ensuring high ROI without sacrificing quality. - Ongoing Support
We offer post-installation assistance, including technical support, spare parts, and training to ensure smooth operations.
Interested in Building an AAC Block Plant?
If you’re considering investing in an AAC block factory or would like to learn more about how our soluzioni personalizzate can meet your needs, please contact us for further details.
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