Leading Manufacturer and supplier of high-quality AAC Block Making Plant and equipment for efficient building material manufacturing.
Do you want to produce AAC blocks? Are you searching for reliable AAC Block Making Plant Manufacturers? We are your perfect choice.
We provide fully automatic AAC block making plants and semi-automatic AAC block making plants. The production capacity ranges from 30,000 m³ to 600,000m³ per year.
Whether you are starting a new building material business or upgrading your existing production facility, whether you need small-scale production or large-scale manufacturing, you can get the most suitable AAC block making plant from us.
Whether you require individual equipment such as autoclaves and cutting machines or a complete turnkey AAC making plant and line to launch your business, we offer customized solutions tailored to your specific needs. Contact us now to start your AAC block manufacturing journey.
- Exported to 80+ countries
- Capacity: 30,000 m³ to 600,000m³ per year
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About our company strength
-Our company has more than 20 years of experience in AAC block plant manufacturing and a professional technical team of engineers and specialists.
-We operate modern manufacturing facilities equipped with advanced precision precision machinery for producing high-quality AAC production lines.
-We continuously invest in technological research and development to innovate our AAC plant designs, ensuring our equipment remains at the forefront of industry standards.
About Our high-quality AAC block making plant
Advanced production technology:
From raw material processing to autoclave curing systems, every component of our AAC plants undergoes rigorous quality control. This ensures the AAC blocks produced are lightweight, strong, and meet international building standards.
High-quality raw materials:
We use only premium-grade steel and components in our machinery, ensuring the durability, stability, and long service life of our AAC block making plants.
Strict quality inspection:
Each complete production line undergoes comprehensive quality testing, including performance evaluations, safety certifications, and efficiency assessments before delivery.
Perfect after-sales service:
Professional technical support:
Our expert technical team provides full assistance from plant installation, commissioning, operator training to ongoing maintenance and troubleshooting.
Quick response time:
We guarantee a response within 12 hours of receiving any service request from our customers.
Long-term maintenance:
We conduct regular customer visits and provide professional maintenance recommendations to ensure optimal performance of your AAC block production line.
3 Types of AAC Block Making Plant
According to production capacity, AAC Block Making Plant can be divided into small, medium and large scale.
Mini/small Loji Pembuatan Blok AAC
Capacity: 30000-100000 m3/year
Autoklaf: 1-3 sets
Factory: about 4000-10000m2
Types: semi-automatic/ fully automatic
Features: low initial investment, high flexibility.
Suitable for: Start-ups or enterprises with limited investment and small market demand.
Skala sederhana Loji Pembuatan Blok AAC
Capacity: 100000-200000 m3/year
Autoklaf: 4-8 sets
Factory: about 10000-20000m2
Type: fully automatic
Features: stable production capacity, controllable costs, flexibility, large-scale production, etc.
Suitable for: Enterprises with a certain market share and stable demand.
Process of AAC Block Production
- Raw material preparation: This stage involves crushing and grinding raw materials such as cement, lime, fly ash, and gypsum into fine powder. These materials are then stored in separate silos for precise batching.
- Batching and mixing: Accurate quantities of raw materials are weighed and mixed with water to form a homogeneous slurry. Aluminum powder is added to initiate the gas-forming reaction that creates the aerated structure of AAC blocks.
- Casting and rising: The slurry is poured into molds where it undergoes a chemical reaction, expanding to several times its original volume. The mixture sets and hardens into a solid cake with a uniform cellular structure.
- Cutting: After initial setting, the solidified cake is removed from molds and cut into precise block sizes using multi-wire cutting machines, ensuring dimensional accuracy and smooth surfaces.
- Autoclaving: The cut blocks are loaded into high-pressure autoclaves where they undergo steam curing at elevated temperatures (around 180-200°C) and pressures. This process strengthens the material through crystallization, enhancing its structural properties.
- Cooling and handling: After autoclaving, the AAC blocks are cooled and then transferred to storage areas using automated handling equipment, minimizing manual intervention and ensuring product integrity.
- Quality inspection: Each batch of AAC blocks undergoes strict quality checks for density, strength, dimensional stability, and thermal insulation properties to ensure compliance with industry standards.
- Packaging and storage: Qualified AAC blocks are stacked and packaged according to customer requirements, ready for transportation to construction sites. Proper storage conditions are maintained to preserve product quality until use.
Why Our AAC Block Plant Stand Out?
1. Customized Solution:
We provide a customized, optimized solution based on your specific needs, ensuring you receive the best solution in terms of budget and equipment quality.
2. Leading Technology:
- Horizontal Slicing+Horizontal Steaming, Scrap Rate ≤ 0.5%.
- Proven in over 80 projects in Texas, USA, Gujarat, India, and Guangdong, China, with an average scrap rate of 0.38%, directly reducing raw material losses by $3–5 per cubic meter.
3. Modular Capacity:
- 30,000-600,000 cubic meters/year, with the ability to double at any time.
- A single AAC production line can meet the needs of startups to regional leaders. Capacity expansion requires only modular additions in future, eliminating the need for production downtime and reconstruction, enabling upgrades to be completed in as little as 30 days.
- Our case: An Indian customer upgraded their 100,000 cubic meter line in 2019 to a 240,000 cubic meter line in 2023, with additional investment representing only 17% of the total investment.
4. Highly Automated:
Fully PLC-controlled production line, with a remote diagnostic center providing 24/7 early warning.
5. Energy-efficient:
Unique autoclave heat recycling technology reduces energy consumption by over 20% compared to traditional equipment.
6. Global Delivery & Local service: 9-month Delivery
Three service centers in Texas, USA; Surat, India; and Foshan, China, with 2-hour response and 24-hour on-site service.
- Pre-sales: Free site planning and capacity calculations help you calculate your investment and return, such as the required equipment and manpower for your target production volume, and the payback period, ensuring a secure investment.
- In-sales: Equipment production progress can be monitored online. After delivery, a professional team will visit you for installation, commissioning, and training.
- After-sales: 24-hour response, including video troubleshooting even late at night. On-site repairs within 48 hours are available in surrounding areas.
Factors Effecting Choosing an AAC Plant Manufacturer
A turnkey AAC plant can easily cost $1-5 million. Choosing the AAC Block Making Plant Manufacturers can mean sunk capital, unscheduled construction, and years of inefficient operations. Here are a few key factors to consider:
1. Compliance and Qualifications: Business license, ISO 9001/14001, CE certification, etc.
2. Technical Capabilities and Process
- Mastery of the horizontal cutting and curing process (Flat-Cake or Horizontal Cutting), with a scrap rate of ≤ 0.5%.
- Modular design of the entire line, capable of handling 300,000-600,000 m³/year and supporting subsequent expansion.
- Automation Level: SCADA/MES, robotic palletizing, remote diagnostics, and reduced staffing by 6-8 people per shift.
3. Equipment and Unit Performance
- Core machines (jaw crusher, ball mill, cutter, autoclave, boiler) manufactured in-house or OEM, with controlled quality.
- Energy-saving options available: steam recovery system, 100% wastewater reuse, and natural gas consumption ≤ 12 kg per ton of product.
- Key component warranty ≥ 12 months; lifetime spare parts and upgrade access.
4. Model factory with on-site visits available.
5. Local service centers in target markets with 24-hour response time.
6. Equipment delivery cycle ≤ 9 months.
7. Lifetime spare parts supply and process upgrade commitment.
Top 5 AAC Block Making Plant Manufacturers in China
There are many brand AAC Block Making Plant Manufacturers in China. They have not only gained a lot of users in China, but also exported to all over the word, wining a good reputation. The following are the top ten AAC Block Making Plant Manufacturers in China.
1. Anhui KEDA Industrial Co., Ltd.
Main Equipment: Complete AAC lines with an annual output of 200,000–800,000 m³.
Advantages: Only company in Asia to combine German AAC technology with localized Chinese manufacturing. The complete line energy consumption is ≤32 kWh/m³, 12% lower than the industry average. With over 170 complete lines worldwide.
Suitable for: Large groups, well-capitalized listed companies.
Advantages: With extensive experience in complete turnkey lines, can assist with applications for export credit and sovereign-guaranteed financing. The average project size is ≥500,000 m³.
2. Jiangsu Teeyer Intelligent Equipment Corp.
Main equipment: Teeyer-ACSR® longitudinal six-sided cutting units, Teeyer-AutoPack® automatic packaging lines, and waste heat recovery systems.
Advantages: The first manufacturer in China to achieve domestic production of AAC equipment (since 1997). With national-level CNAS-certified laboratory, and can verify raw material-level formulas for our customers. The full-line delivery cycle is ≤ 6 months, 30% faster than European suppliers.
Suitable for: Medium- to large-sized, established enterprises with a strong need to automate existing lines or those who prefer a phased investment approach.
3. Guangxi Hongfa Group
Main Equipment: Dual-purpose AAC/ALC production lines with an annual output of 100,000–600,000 m³, HF-Cut® high-precision cutting machines, and HF-Steam® energy-saving autoclaves.
Advantages: Equipment is CE, ISO 9001, and Russian GOST certified. 4S parts centers are located in Vietnam, Indonesia, and India, providing 72-hour delivery of overseas spare parts.
Suitable for: Growing companies planning to expand from medium to large within 5–10 years, and export-oriented enterprises in ASEAN/Middle East.
4. Beijing REIT Equipment Technology Co.
Main equipment: RT-AAC Mini series (50,000–150,000 m³ modular production lines), RT-Batch® cloud batching system, and RT-Edge® scrap recycling system.
Advantages: Focusing on the small and medium-sized market, the entire production line requires only 9,000 m² of floor space. Its containerized modular design allows for on-site assembly overseas within 45 days. It offers a light-asset lease-to-own model to alleviate cash flow pressure.
Suitable for: Startups, small, local private building materials manufacturers, and investors with limited funds who want to quickly enter the AAC market.
5. Aircrete China Co. Ltd.
Main Equipment: Aircrete-4.0® fully automatic panel production line, Aircrete-Cure® steam curing control system, Aircrete-WMS® intelligent warehousing.
Advantages: Exclusively licensed from Aircrete of the Netherlands, the globally patented “Stationary, Formless, and Gas-Enhancing” technology.
Suitable for: High-end panel manufacturers, prefabricated interior/steel structure enclosure companies seeking ≤1 mm diagonal accuracy.
Top 5 AAC Block Making Plant Manufacturers All Over the World
1. HESS Group (Germany)
With over 70 years of experience, we have built over 100 complete AAC plants worldwide.
The superSMART series is renowned for its high-speed horizontal cutting and fully automated steam curing, with a single machine boasting a daily production capacity exceeding 2,000 m³.
With technical centers in Europe, North America, and Asia, HESS Group provides comprehensive EPC services, from process design to operations and maintenance training.
2. Masa Group (Germany)
With over 110 years of experience in concrete products, Masa offers complete AAC slab and block production lines with annual capacity ranging from 300,000 to 600,000 m³.
Its intelligent MES system supports remote diagnostics and predictive maintenance.
Masa Group has spare parts centers in Germany, the United States, and China, with a global response time of less than 24 hours.
3. Anhui KEDA Industrial Co. (China)
China’s largest complete AAC production line supplier, with over 50 production lines in operation overseas, covering India, the Middle East, Southeast Asia, and Eastern Europe.
Our independently developed zero waste cutting system and energy-saving steam curing kiln help customers reduce costs by an average of 8-12%.
4. Wehrhahn GmbH (Germany)
With over 100 years of experience in AAC technology, renowned for its highly customized capabilities.
The AKG Çorlu project in Turkey boasts a daily production capacity of 2,074 m³, setting a new global record for the largest single unit.
The superSMART 2000 series supports seamless expansion to reinforced AAC panels, providing investors with room for future upgrades.
5. Aircrete Europe BV (Netherlands)
As the global pioneer in flat-bread cutting and horizontal steam curing, we have built over 100 AAC plants in 20 countries.
The modular Flat-Cake system reduces board scrap rates to less than 0.5%, making it highly sought after in the high-end board market.
The above five AAC Block Making Plant Manufacturers all have turnkey EPC capabilities and can provide differentiated solutions based on customers’ production capacity, budget and environmental requirements. They are the preferred partners for building or upgrading AAC plants around the world.
Ready to Start Your AAC Block Business?
Whether you’re a startup, SME, or investor, we have the right solution for you. From budget-friendly mini lines to high-automation turnkey projects, we will guide you from planning to profit.