AAC Block Plant Exported to USA

250,000 m³/Year AAC Block Plant Exported to USA

On October 18, 2024, our company successfully exported a complete 250,000 m³/year AAC Block Plant to USA. This fully automated plant was designed, manufactured, delivered, and commissioned by our engineering team as part of a turnkey service package.

Annual output: 250,000 m³
Plant size class: Large AAC Plant (200,000–600,000+ m³/year)
Suitable investment range: USD 2,000,000–3,000,000

Plant Type：

Completamente automatico
Integrated PLC control
High-precision European-style cutting system
Sand-based AAC formulation (consistent with Texas raw material availability)

Impianto per blocchi AAC da 200.000 m³ in vendita

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The customer is a well-established Houston-based building materials supplier specializing in:

Cement-based products
Lightweight wall materials
Prefabricated construction
Energy-efficient building solutions

Customer Business Goals

Produce high-quality AAC blocks meeting ASTM C1386
Reduce purchasing reliance on imported AAC
Supply AAC to the fast-growing Houston–Austin–San Antonio construction corridor
Enter the modular home market with stable, lightweight, fire-resistant materials

The customer chose us after evaluating multiple suppliers in Europe and Asia, citing our cutting accuracy, engineering capability, and price-to-performance ratio.

Customized AAC Block Plant Exported to USA

To meet the customer’s production and compliance goals, we delivered a fully customized solution.

1. Choosing the 250,000 m³/year Capacity

Based on market analysis in Texas:

Major contractors require long-term, stable AAC supply
Texas sees high annual housing starts
Energy efficiency codes (IECC) support AAC adoption
Local distributors prefer high-volume suppliers

The selected capacity ensures competitive pricing and rapid ROI.

2. Equipment Modifications for U.S. Standards

We upgraded the plant with:

UL-certified electrical components
OSHA-compliant safety locks & guards
ASTM-compliant mold & cutting tolerance design
Noise-reduction solutions
Dust-control system to meet Texas environmental code

3. Automation Improvements for the U.S. Market

Because Texas has higher labor wages, the Impianto AAC includes:

Automatic mold oiling
Automatic pre-curing control
Automatic cutting sequence
Automatic waste recycling
Automatic palletizing

This reduced staffing requirements to 14–18 operators per shift.

Advantages of Our AAC Plant AAC Block Plant Exported to USA

High Cutting Accuracy:

Dimensional precision within ±1 mm, meeting ASTM masonry unit standards.

Energy-Efficient Autoclaving:

Steam optimization reduces operating cost—important in regions with high electricity consumption.

Stable & High Strength AAC Blocks:

Produced blocks meet required compressive strength and thermal insulation levels.

Durable Equipment with Long Lifespan:

Autoclaves, molds, and cutting frames are engineered for long-term continuous operation.

Reduced Operational Costs:

Automation significantly lowers:

Labor cost
Waste rate
Utility consumption

Main Equipment Used in This AAC Plant

The delivered equipment includes:

Sand ball mill grinding system
Automated batching & mixing system
Slurry storage tanks
Casting & mold circulation system
Pre-curing chambers
Vertical & horizontal cutting system
Tilting table
51-meter autoclaves (multi-unit)
Steam boiler system
PLC automation control center
Finished block packing machine

Processo produttivo completo

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Lavorazione e macinazione della sabbia
Miscelazione dei liquami
Colata in stampo
Pre-indurente
Inclinazione e sformatura
Taglio di precisione orizzontale e verticale
Raggruppamento e sterilizzazione in autoclave
Ciclo di polimerizzazione a vapore
Ispezione finale
Imballaggio e pallettizzazione automatizzati

I nostri ingegneri hanno garantito una produzione stabile sin dal primo giorno.

Service Process – From Inquiry to Final Trial Run

Initial Inquiry (January 2024): Customer contacted us requesting a feasibility analysis for AAC production in Texas.

Raw Material Testing (February 2024): We tested Texas river sand samples from the customer’s site.

Factory Visit (March 2024): Customer visited our facility and reviewed live demonstrations of our cutting and autoclave systems.

Contract Signing (April 2024): Final plant configuration agreed and contract executed.

Production & Quality Inspection (May–September 2024): Equipment manufactured, assembled, and tested.

Shipment to Houston (October 18, 2024): All containers shipped with full inspection reports and certifications.

On-site Installation (November–December 2024): Our engineers traveled to Houston to supervise installation.

Commissioning & Staff Training (January 2025): Full system debugged; operators trained to run the plant independently.

Trial Production (January 28, 2025): First batch of AAC blocks produced successfully.

Post-Commissioning Results

Impianto di produzione AAC esportato in Indonesia

Monthly output: 20,000–24,000 m³
Annual target on track: 250,000 m³

Blocks passed:

Density test
Strength test
Dimensional tolerance
Fire resistance
Thermal conductivity test

All fully compliant with ASTM C1386 and suitable for Texas construction requirements.

What Our Client Says?

“Our new AAC block production line has truly exceeded our expectations. The cutting accuracy is exceptional, and the entire system operates smoothly and reliably. The high level of automation has significantly lowered our labor costs here in Texas, which gives us a major competitive advantage. Your engineering team supported us throughout every stage of installation and commissioning, ensuring a seamless start-up. Overall, we are extremely satisfied with the performance and quality of the equipment.”

Perché scegliere noi?

✔ 20+ years AAC plant manufacturing experience
✔ Exported to 80+ countries
✔ Advanced precision cutting technology
✔ Full compliance with ASTM + UL + OSHA
✔ Competitive cost vs. European suppliers
✔ Complete turnkey engineering services
✔ Fast after-sales response & long-term support
We deliver reliable, scalable AAC solutions for U.S. investors seeking profitability and quality.