AAC Block Manufacturing Plant in Poland

150,000 m³/Year AAC Block Manufacturing Plant in Poland

In March 2025, our company successfully exported a 150,000 m³/year AAC block manufacturing plant to a leading construction materials company in Poland.

Capacity: 150,000 CBM/year (Medium AAC Plant)

Ideal for regional supply in central Poland
Meets current and projected demand for construction materials
Automation reduces dependency on high labor costs
Investment estimate: USD 1.6–1.7 million (equipment only)
Payback period: approximately 3 years

Plant Highlights:

Fully automated batching, mixing, and pouring systems
Precision cutting machines for multiple block sizes (600×200×100–150 mm)
8 autoclaves with optimized energy consumption
SIEMENS PLC-based automation for smooth operation
CE-certified components meeting European standards

Ver todas as plantas AAC

Personalize o seu custo

Poland’s construction sector has seen a rapid shift toward sustainable and insulated building materials, driven by:

Increasing regulations for energy-efficient buildings
Growing urbanization in cities such as Warsaw, Poznań, and Kraków
Rising demand for lightweight blocks to reduce structural load and construction time
Need for eco-friendly materials in residential and commercial projects

Our client, headquartered in Poznań, wanted to expand production, improve block quality, and reduce labor costs by adopting a fully automated AAC production line.

After evaluating local market needs and investment budget, they chose a medium-scale AAC plant, which perfectly balances production capacity and cost-efficiency in Poland.

Customer Needs and Challenges

The Polish client faced several challenges:

Traditional concrete blocks were heavy and time-consuming to install.
Labor costs were rising, requiring automation to reduce workforce.
They needed consistent block quality to comply with EU insulation standards.
Expansion to neighboring markets (Germany, Czech Republic) required scalable production.
Previous equipment lacked energy efficiency, increasing operational cost.

Our team provided a customized solution addressing all these concerns, ensuring high production efficiency, stable quality, and compliance with EU standards.

Equipment of AAC Block Manufacturing Plant in Poland

Main Equipment List:

Raw material batching & mixing system
Aluminum dosing system
Pouring and pre-curing machine
High-precision wire cutting system (horizontal & vertical)
8 autoclaves (CE-certified)
Final packing, stacking, and palletizing system
PLC-based automation with remote monitoring

Energy-Saving Features:

Steam-efficient autoclaves
Heat recovery system
Low-noise cutting station
Insulated mixing and autoclave tanks

O AAC blocks making machine was designed for low labor input e high precision, allowing consistent block quality and reduced operational costs.

On-Site Installation & Commissioning

Installation Timeline:

Engineers arrived in Poznań: April 20, 2025
Installation and assembly: April–May 2025
Trial production: June 5, 2025

Key Steps:

Batching system setup and calibration
Autoclave installation and steam system testing
Cutting line alignment and calibration
Electrical wiring and PLC programming
Final product handling and packing system setup

Staff Training Included:

Operation of each equipment section
PLC and automation system usage
Maintenance and troubleshooting
Quality control: density, compressive strength, curing cycle

The plant reached 98% of the target capacity during trial production.

Complete Production Process

Ver todas as plantas AAC

Personalize o seu custo

Sand processing & grinding
Slurry mixing
Mold casting
Pré-cura
Tilting & demolding
Horizontal & vertical precision cutting
Grouping & autoclaving
Steam curing cycle
Final inspection
Automated packaging & palletizing

Our engineers ensured stable production from day one.

Production Performance Achieved

Fábrica de CCA exportada para a Indonésia

Output & Efficiency:

Daily production: 450–480 m³
Annual capacity: 150,000 m³
Cutting accuracy: ±1.5 mm
Waste rate: <2%
Power consumption: 9–11 kWh/m³
Autoclave efficiency: optimized steam utilization

What Our Client Says?

“The AAC plant supplied by your company exceeded our expectations. Automation significantly reduced labor costs, and the cutting precision is excellent.”